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IAC Assessment: BD0391
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IAC Assessment: BD0391
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IAC Center Bradley University
Assessment Year 2011
Principal Product Corrugated Boxes
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 185,000
Annual Production 600,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $205,178 2,694,602 kWh $0.08
Electricity Demand $17,117 7,372 kW-months/year $2.32
Electricity Fees $18,359 - $ -
Natural Gas $139,097 18,296 MMBtu $7.60
TOTAL ENERGY COSTS $379,751
RECOMMENDED SAVINGS* $64,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,169
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$29,184
Cost:
$2,500
- - - - $29,184 3,836 -
-
kWh
-
-
kW-months/year
$29,184
3,836
MMBtu
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$15,276
Cost:
$7,000
- - - - $15,276 2,007 -
-
kWh
-
-
kW-months/year
$15,276
2,007
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,439
Cost:
$7,923
$8,649 114,861 $790 341 - - $8,649
114,861
kWh
$790
341
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,808
Cost:
$11,500
$5,334 70,831 $474 204 - - $5,334
70,831
kWh
$474
204
kW-months/year
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,045
Cost:
$1,500
$3,715 49,343 $330 142 - - $3,715
49,343
kWh
$330
142
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$738
Cost:
$1,000
$678 9,000 $60 26 - - $678
9,000
kWh
$60
26
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$64,490
Cost:
$31,423
$18,376 244,035 $1,654 713 $44,460 5,843 $18,376
244,035
kWh
$1,654
713
kW-months/year
$44,460
5,843
MMBtu
TOTAL IMPLEMENTED Savings:
$45,169
Cost:
$22,923
$14,661 194,692 $1,324 571 $29,184 3,836 $14,661
194,692
kWh
$1,324
571
kW-months/year
$29,184
3,836
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas