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IAC Assessment: BD0392
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IAC Assessment: BD0392
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IAC Center Bradley University
Assessment Year 2011
Principal Product Truck Bumpers and Chasis Stampings
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 64
Plant Area (Sq.Ft.) 105,000
Annual Production 80,000 Pieces
Production Hrs. Annual 3,744
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,942 1,402,548 kWh $0.08
Electricity Demand $35,150 5,788 kW-months/year $6.07
Electricity Fees $9,959 - $ -
Natural Gas $32,548 4,268 MMBtu $7.63
TOTAL ENERGY COSTS $188,599
RECOMMENDED SAVINGS* $126,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,856
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,888
Cost:
$5,500
$386 6,282 $173 29 $9,329 1,308 - - - - - - $386
6,282
kWh
$173
29
kW-months/year
$9,329
1,308
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$20,276
Cost:
$73,000
$12,992 164,250 $7,284 1,200 - - - - - - - - $12,992
164,250
kWh
$7,284
1,200
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7212 INSTALL OR UPGRADE INSULATION ON HVAC DISTRIBUTION SYSTEMS Savings:
$6,856
Cost:
$55,000
$4,428 72,000 $2,428 400 - - - - - - - - $4,428
72,000
kWh
$2,428
400
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,087
Cost:
$7,610
$2,609 32,978 $478 79 - - - - - - - - $2,609
32,978
kWh
$478
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,781
Cost:
$3,500
$1,374 22,344 $407 67 - - - - - - - - $1,374
22,344
kWh
$407
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,411
Cost:
$1,001
$1,307 16,529 $104 17 - - - - - - - - $1,307
16,529
kWh
$104
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,030
Cost:
$1,000
$700 11,379 $330 54 - - - - - - - - $700
11,379
kWh
$330
54
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$419
Cost:
$10
$319 5,180 $100 17 - - - - - - - - $319
5,180
kWh
$100
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$241
Cost:
$250
$164 2,663 $22 4 - - $23 - $32 - - - $164
2,663
kWh
$22
4
kW-months/year
-
-
MMBtu
$23
-
$
$32
-
$
-
-
Tgal
10: 3.4151 MINIMIZE WATER USAGE Savings:
$1,525
Cost:
$1,800
- - - - - - - - - - $1,525 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,525
-
Tgal
11: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$67,284
Cost:
$10
$2,484 40,384 - - - - $64,800 - - - - - $2,484
40,384
kWh
-
-
kW-months/year
-
-
MMBtu
$64,800
-
$
-
-
$
-
-
Tgal
12: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$12,800
Cost:
$1,600
- - - - - - $12,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,800
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$126,598
Cost:
$150,281
$26,763 373,989 $11,326 1,866 $9,329 1,308 $77,623 - $32 - $1,525 - $26,763
373,989
kWh
$11,326
1,866
kW-months/year
$9,329
1,308
MMBtu
$77,623
-
$
$32
-
$
$1,525
-
Tgal
TOTAL IMPLEMENTED Savings:
$21,856
Cost:
$60,110
$6,121 99,524 $2,935 484 - - $12,800 - - - - - $6,121
99,524
kWh
$2,935
484
kW-months/year
-
-
MMBtu
$12,800
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption