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IAC Assessment: BD0398
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IAC Assessment: BD0398
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IAC Center Bradley University
Assessment Year 2011
Principal Product Gray Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 36
Plant Area (Sq.Ft.) 40,000
Annual Production 2,765,366 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $286,505 3,668,338 kWh $0.08
Electricity Demand $150,976 9,784 kW-months/year $15.43
Electricity Fees $24,246 - $ -
Natural Gas $38,733 4,517 MMBtu $8.57
TOTAL ENERGY COSTS $500,460
RECOMMENDED SAVINGS* $21,162 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,226
Cost:
$1,200
$4,111 52,632 $1,115 72 - - $4,111
52,632
kWh
$1,115
72
kW-months/year
-
-
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$5,047
Cost:
$6,500
- - - - $5,047 589 -
-
kWh
-
-
kW-months/year
$5,047
589
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,303
Cost:
$4,303
$2,833 36,280 $1,470 95 - - $2,833
36,280
kWh
$1,470
95
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,216
Cost:
$2,274
$3,470 44,436 $746 48 - - $3,470
44,436
kWh
$746
48
kW-months/year
-
-
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,370
Cost:
$300
$1,873 23,526 $497 32 - - $1,873
23,526
kWh
$497
32
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,162
Cost:
$14,577
$12,287 156,874 $3,828 248 $5,047 589 $12,287
156,874
kWh
$3,828
248
kW-months/year
$5,047
589
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas