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IAC Assessment: BD0400
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IAC Assessment: BD0400
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IAC Center Bradley University
Assessment Year 2011
Principal Product Low carbon steel balls
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $5,000,000-$10,000,000
# of Employees 15
Plant Area (Sq.Ft.) 90,000
Annual Production 120,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,737 1,961,477 kWh $0.06
Electricity Demand $25,963 4,334 kW-months/year $5.99
Electricity Fees $12,216 - $ -
Natural Gas $218,989 47,350 MMBtu $4.62
TOTAL ENERGY COSTS $370,905
RECOMMENDED SAVINGS* $81,721 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,744
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$27,912
Cost:
$30,000
$(-1,592) (-28,080) $(-431) (-72) $29,935 6,110 $(-1,592)
(-28,080)
kWh
$(-431)
(-72)
kW-months/year
$29,935
6,110
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$15,065
Cost:
$27,000
- - - - $15,065 3,309 -
-
kWh
-
-
kW-months/year
$15,065
3,309
MMBtu
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,072
Cost:
$12,600
- - - - $12,072 2,613 -
-
kWh
-
-
kW-months/year
$12,072
2,613
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,389
Cost:
$20
$6,141 108,307 $1,248 208 - - $6,141
108,307
kWh
$1,248
208
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,217
Cost:
$1,600
$5,999 105,800 $1,218 203 - - $5,999
105,800
kWh
$1,218
203
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,214
Cost:
$10,450
$5,165 91,094 $1,049 175 - - $5,165
91,094
kWh
$1,049
175
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,602
Cost:
$2,039
$2,993 52,839 $609 102 - - $2,993
52,839
kWh
$609
102
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,250
Cost:
$1,058
$1,870 32,979 $380 63 - - $1,870
32,979
kWh
$380
63
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$81,721
Cost:
$84,767
$20,576 362,939 $4,073 680 $57,072 12,032 $20,576
362,939
kWh
$4,073
680
kW-months/year
$57,072
12,032
MMBtu
TOTAL IMPLEMENTED Savings:
$38,744
Cost:
$27,767
$22,168 391,019 $4,504 752 $12,072 2,613 $22,168
391,019
kWh
$4,504
752
kW-months/year
$12,072
2,613
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas