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IAC Assessment: BD0421
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IAC Assessment: BD0421
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IAC Center Bradley University
Assessment Year 2013
Principal Product Automobile Electronics
NAICS 335314 - Relay and Industrial Control Manufacturing
SIC 3625 - Relays And Industrial Controls
Sales $100,000,000-$500,000,000
# of Employees 296
Plant Area (Sq.Ft.) 164,450
Annual Production 21,404,700 Pieces
Production Hrs. Annual 7,072
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $402,069 6,832,000 kWh $0.06
Electricity Demand $145,320 13,840 kW-months/year $10.50
Electricity Fees $9,794 - $ -
Natural Gas $7,958 703 MMBtu $11.33
TOTAL ENERGY COSTS $572,886
RECOMMENDED SAVINGS* $63,337 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,412
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,364
Cost:
$30,195
$6,739 114,421 $2,601 248 - - $2,791 - $2,233 - $6,739
114,421
kWh
$2,601
248
kW-months/year
-
-
Tgal
$2,791
-
$
$2,233
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$12,995
Cost:
$1,140
$9,502 161,319 $3,493 333 - - - - - - $9,502
161,319
kWh
$3,493
333
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,571
Cost:
$15,000
$8,888 150,893 $2,683 256 - - - - - - $8,888
150,893
kWh
$2,683
256
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$4,147
Cost:
$1,500
$3,184 54,060 $963 92 - - - - - - $3,184
54,060
kWh
$963
92
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,067
Cost:
$1,425
$3,061 51,978 $3,006 286 - - - - - - $3,061
51,978
kWh
$3,006
286
kW-months/year
-
-
Tgal
-
-
$
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$5,564
Cost:
$40
- - $5,564 530 - - - - - - -
-
kWh
$5,564
530
kW-months/year
-
-
Tgal
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,968
Cost:
$1,500
$1,480 25,126 $488 43 - - - - - - $1,480
25,126
kWh
$488
43
kW-months/year
-
-
Tgal
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,219
Cost:
$2,000
$448 7,606 $771 74 - - - - - - $448
7,606
kWh
$771
74
kW-months/year
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$759
Cost:
$700
$392 6,658 $96 9 - - $115 - $156 - $392
6,658
kWh
$96
9
kW-months/year
-
-
Tgal
$115
-
$
$156
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$4,683
Cost:
$4,200
- - - - $4,683 373,464 - - - - -
-
kWh
-
-
kW-months/year
$4,683
373,464
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$63,337
Cost:
$57,700
$33,694 572,061 $19,665 1,869 $4,683 373,464 $2,906 - $2,389 - $33,694
572,061
kWh
$19,665
1,869
kW-months/year
$4,683
373,464
Tgal
$2,906
-
$
$2,389
-
$
TOTAL IMPLEMENTED Savings:
$39,412
Cost:
$53,020
$20,560 349,076 $8,874 841 $4,683 373,464 $2,906 - $2,389 - $20,560
349,076
kWh
$8,874
841
kW-months/year
$4,683
373,464
Tgal
$2,906
-
$
$2,389
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost