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IAC Assessment: BD0432
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IAC Assessment: BD0432
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IAC Center Bradley University
Assessment Year 2013
Principal Product Industrial multi-wall paper bags
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2674 - Bags: Uncoated Paper & Multiwall
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 98,565
Annual Production 20,000,000 Pieces
Production Hrs. Annual 5,460
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,406 1,190,312 kWh $0.04
Electricity Demand $16,625 3,455 kW-months/year $4.81
Electricity Fees $9,708 - $ -
Natural Gas $18,985 2,665 MMBtu $7.13
LPG $9,990 494 MMBtu $20.21
TOTAL ENERGY COSTS $105,428
RECOMMENDED SAVINGS* $20,210 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,498
Cost:
$14,512
$5,927 142,815 $1,509 314 $2,062 314 - - - - - - $5,927
142,815
kWh
$1,509
314
kW-months/year
$2,062
314
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$6,185
Cost:
$16,000
$(-2,072) (-49,920) $(-1,732) (-360) - - $9,989 494 - - - - $(-2,072)
(-49,920)
kWh
$(-1,732)
(-360)
kW-months/year
-
-
MMBtu
$9,989
494
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,832
Cost:
$4,800
$1,543 37,192 $289 60 - - - - - - - - $1,543
37,192
kWh
$289
60
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,312
Cost:
$500
$1,101 26,542 $211 44 - - - - - - - - $1,101
26,542
kWh
$211
44
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$793
Cost:
$2,777
$481 11,591 $286 59 - - - - $7 - $19 - $481
11,591
kWh
$286
59
kW-months/year
-
-
MMBtu
-
-
MMBtu
$7
-
$
$19
-
$
06: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$212
Cost:
$40
- - - - $212 32 - - - - - - -
-
kWh
-
-
kW-months/year
$212
32
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$378
Cost:
$20
$287 6,923 $91 19 - - - - - - - - $287
6,923
kWh
$91
19
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,210
Cost:
$38,649
$7,267 175,143 $654 136 $2,274 346 $9,989 494 $7 - $19 - $7,267
175,143
kWh
$654
136
kW-months/year
$2,274
346
MMBtu
$9,989
494
MMBtu
$7
-
$
$19
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost