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IAC Assessment: BD0433
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IAC Assessment: BD0433
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IAC Center Bradley University
Assessment Year 2013
Principal Product Personal Care Products
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2844 - Toilet Preparations
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 273,000
Annual Production 80,000,000 Pieces
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,329 3,482,300 kWh $0.06
Electricity Demand $122,517 8,988 kW-months/year $13.63
Electricity Fees $408 - $ -
Natural Gas $94,167 20,882 MMBtu $4.51
TOTAL ENERGY COSTS $415,421
RECOMMENDED SAVINGS* $36,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,340
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,316
Cost:
$21,450
$7,674 134,625 $6,642 487 - - - - - - $7,674
134,625
kWh
$6,642
487
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,907
Cost:
$9,000
$(-94) (-1,658) $(-164) (-12) $5,165 1,147 - - - - $(-94)
(-1,658)
kWh
$(-164)
(-12)
kW-months/year
$5,165
1,147
MMBtu
-
-
$
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,679
Cost:
$11,000
$(-184) (-3,240) $(-164) (-12) $5,027 1,117 - - - - $(-184)
(-3,240)
kWh
$(-164)
(-12)
kW-months/year
$5,027
1,117
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,619
Cost:
$3,573
$2,195 38,511 $1,346 99 - - $43 - $35 - $2,195
38,511
kWh
$1,346
99
kW-months/year
-
-
MMBtu
$43
-
$
$35
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,381
Cost:
$4,425
$2,290 40,180 $1,091 80 - - - - - - $2,290
40,180
kWh
$1,091
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,374
Cost:
$1,000
$1,439 25,272 $935 69 - - - - - - $1,439
25,272
kWh
$935
69
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,418
Cost:
$2,940
$694 12,168 $425 31 - - $419 - $(-120) - $694
12,168
kWh
$425
31
kW-months/year
-
-
MMBtu
$419
-
$
$(-120)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,387
Cost:
$20
$841 14,766 $546 40 - - - - - - $841
14,766
kWh
$546
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$219
Cost:
$411
$129 2,254 $79 6 - - $6 - $5 - $129
2,254
kWh
$79
6
kW-months/year
-
-
MMBtu
$6
-
$
$5
-
$
TOTAL RECOMMENDED Savings:
$36,300
Cost:
$53,819
$14,984 262,878 $10,736 788 $10,192 2,264 $468 - $(-80) - $14,984
262,878
kWh
$10,736
788
kW-months/year
$10,192
2,264
MMBtu
$468
-
$
$(-80)
-
$
TOTAL IMPLEMENTED Savings:
$24,340
Cost:
$32,819
$13,823 242,504 $10,129 743 - - $468 - $(-80) - $13,823
242,504
kWh
$10,129
743
kW-months/year
-
-
MMBtu
$468
-
$
$(-80)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost