IAC logo
IAC Assessment: BD0445
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0445
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2014
Principal Product Rivets, specialty fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 40,000
Annual Production 2,100,000,000 Pieces
Production Hrs. Annual 5,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,992 1,680,516 kWh $0.07
Electricity Demand $23,156 4,601 kW-months/year $5.03
Electricity Fees $883 - $ -
Natural Gas $11,937 2,032 MMBtu $5.87
TOTAL ENERGY COSTS $153,968
RECOMMENDED SAVINGS* $59,606 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$27,211
Cost:
$32,460
$24,868 354,251 $2,343 466 - - - - - - $24,868
354,251
kWh
$2,343
466
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,901
Cost:
$20
$10,212 145,470 $1,689 336 - - - - - - $10,212
145,470
kWh
$1,689
336
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,412
Cost:
$1,450
$4,819 68,644 $1,593 317 - - - - - - $4,819
68,644
kWh
$1,593
317
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,480
Cost:
$3,300
- - - - $3,480 648 - - - - -
-
kWh
-
-
kW-months/year
$3,480
648
MMBtu
-
-
$
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$2,662
Cost:
$880
$2,258 32,170 $404 80 - - - - - - $2,258
32,170
kWh
$404
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,203
Cost:
$1,000
$1,890 26,928 $313 30 - - - - - - $1,890
26,928
kWh
$313
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,063
Cost:
$1,000
- - - - $2,063 384 - - - - -
-
kWh
-
-
kW-months/year
$2,063
384
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,622
Cost:
$20
$1,435 20,438 $187 37 - - - - - - $1,435
20,438
kWh
$187
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$898
Cost:
$600
$771 10,980 $127 25 - - - - - - $771
10,980
kWh
$127
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$734
Cost:
$900
$453 6,455 $281 56 - - - - - - $453
6,455
kWh
$281
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$420
Cost:
$310
$243 3,329 $28 5 - - $69 - $80 - $243
3,329
kWh
$28
5
kW-months/year
-
-
MMBtu
$69
-
$
$80
-
$
TOTAL RECOMMENDED Savings:
$59,606
Cost:
$41,940
$46,949 668,665 $6,965 1,351 $5,543 1,032 $69 - $80 - $46,949
668,665
kWh
$6,965
1,351
kW-months/year
$5,543
1,032
MMBtu
$69
-
$
$80
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost