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IAC Assessment: BD0446
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IAC Assessment: BD0446
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IAC Center Bradley University
Assessment Year 2014
Principal Product Cold headed fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $5,000,000-$10,000,000
# of Employees 30
Plant Area (Sq.Ft.) 37,000
Annual Production 130,000,000 Pieces
Production Hrs. Annual 5,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,778 511,077 kWh $0.07
Electricity Demand $9,100 1,794 kW-months/year $5.07
Electricity Fees $457 - $ -
Natural Gas $13,150 2,083 MMBtu $6.31
LPG $2,400 105 MMBtu $22.92
TOTAL ENERGY COSTS $61,885
RECOMMENDED SAVINGS* $19,313 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,810
Cost:
$9,600
$813 11,291 $150 30 $3,847 654 - - - - $813
11,291
kWh
$150
30
kW-months/year
$3,847
654
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,881
Cost:
$11,770
$3,339 46,370 $542 107 - - - - - - $3,339
46,370
kWh
$542
107
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,828
Cost:
$600
$2,450 34,033 $378 75 - - - - - - $2,450
34,033
kWh
$378
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,214
Cost:
$40
- - $2,214 437 - - - - - - -
-
kWh
$2,214
437
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,189
Cost:
$1,040
$1,495 20,767 $243 48 - - $361 - $90 - $1,495
20,767
kWh
$243
48
kW-months/year
-
-
MMBtu
$361
-
$
$90
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,450
Cost:
$1,420
$1,247 17,322 $203 40 - - - - - - $1,247
17,322
kWh
$203
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,065
Cost:
$20
$916 12,718 $149 29 - - - - - - $916
12,718
kWh
$149
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$510
Cost:
$900
$317 4,405 $193 38 - - - - - - $317
4,405
kWh
$193
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$366
Cost:
$800
$299 4,147 $67 13 - - - - - - $299
4,147
kWh
$67
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$19,313
Cost:
$26,190
$10,876 151,053 $4,139 816 $3,847 654 $361 - $90 - $10,876
151,053
kWh
$4,139
816
kW-months/year
$3,847
654
MMBtu
$361
-
$
$90
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost