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IAC Assessment: BD0447
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IAC Assessment: BD0447
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IAC Center Bradley University
Assessment Year 2014
Principal Product Ready-mixed concrete
NAICS 327320 - Ready-Mix Concrete Manufacturing
SIC 3273 - Ready-mixed Concrete
Sales $50,000,000-$100,000,000
# of Employees 15
Plant Area (Sq.Ft.) 23,650
Annual Production 150,000 Units
Production Hrs. Annual 2,392
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,661 1,394,955 kWh $0.07
Electricity Demand $21,772 3,353 kW-months/year $6.49
Electricity Fees $1,055 - $ -
Natural Gas $73,858 10,150 MMBtu $7.28
TOTAL ENERGY COSTS $193,346
RECOMMENDED SAVINGS* $15,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,951
Cost:
$20,000
- - - - $3,951 565 - - - - -
-
kWh
-
-
kW-months/year
$3,951
565
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,465
Cost:
$7,100
$2,481 35,807 $1,162 179 - - $(-99) - $(-79) - $2,481
35,807
kWh
$1,162
179
kW-months/year
-
-
MMBtu
$(-99)
-
$
$(-79)
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,852
Cost:
$5,000
$(-41) (-587) $(-39) (-6) $2,932 406 - - - - $(-41)
(-587)
kWh
$(-39)
(-6)
kW-months/year
$2,932
406
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,048
Cost:
$2,790
$541 7,810 $507 78 - - - - - - $541
7,810
kWh
$507
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$811
Cost:
$200
$242 3,497 $569 88 - - - - - - $242
3,497
kWh
$569
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$608
Cost:
$1,500
$436 6,293 $172 27 - - - - - - $436
6,293
kWh
$172
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$478
Cost:
$350
$277 3,395 $36 6 - - $69 - $96 - $277
3,395
kWh
$36
6
kW-months/year
-
-
MMBtu
$69
-
$
$96
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$444
Cost:
$435
$231 3,338 $163 25 - - $29 - $21 - $231
3,338
kWh
$163
25
kW-months/year
-
-
MMBtu
$29
-
$
$21
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,206
Cost:
$3,300
$722 10,418 $339 53 - - $112 - $33 - $722
10,418
kWh
$339
53
kW-months/year
-
-
MMBtu
$112
-
$
$33
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$197
Cost:
$20
$134 1,927 $63 10 - - - - - - $134
1,927
kWh
$63
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$15,060
Cost:
$40,695
$5,023 71,898 $2,972 458 $6,883 970 $111 - $71 - $5,023
71,898
kWh
$2,972
458
kW-months/year
$6,883
970
MMBtu
$111
-
$
$71
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost