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IAC Assessment: BD0454
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IAC Assessment: BD0454
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IAC Center Bradley University
Assessment Year 2015
Principal Product Custom machined parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 236,427
Annual Production 1,300,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $453,623 9,968,386 kWh $0.05
Electricity Demand $32,465 19,755 kW-months/year $1.64
Electricity Fees $8,257 - $ -
Natural Gas $70,035 8,710 MMBtu $8.04
TOTAL ENERGY COSTS $565,824
RECOMMENDED SAVINGS* $25,420 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,230
Cost:
$20
$4,891 107,490 $339 207 - - - - - - - - $4,891
107,490
kWh
$339
207
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,872
Cost:
$3,000
$1,487 32,695 $1,340 817 $1,045 130 - - - - - - $1,487
32,695
kWh
$1,340
817
kW-months/year
$1,045
130
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,717
Cost:
$1,400
$2,541 55,860 $176 107 - - - - - - - - $2,541
55,860
kWh
$176
107
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,875
Cost:
$1,450
- - - - $3,875 482 - - - - - - -
-
kWh
-
-
kW-months/year
$3,875
482
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,121
Cost:
$825
$1,075 23,622 $223 136 - - - - $416 - $407 - $1,075
23,622
kWh
$223
136
kW-months/year
-
-
MMBtu
-
-
lb
$416
-
$
$407
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,034
Cost:
$500
$1,902 41,802 $132 80 - - - - - - - - $1,902
41,802
kWh
$132
80
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,811
Cost:
$2,500
$1,694 37,240 $117 72 - - - - - - - - $1,694
37,240
kWh
$117
72
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,054
Cost:
$900
$1,054 23,178 - - - - - - - - - - $1,054
23,178
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$780
Cost:
$693
$671 14,344 $81 39 - - - - $8 - $20 - $671
14,344
kWh
$81
39
kW-months/year
-
-
MMBtu
-
-
lb
$8
-
$
$20
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$384
Cost:
$650
$196 4,327 $10 6 - - - - $74 - $104 - $196
4,327
kWh
$10
6
kW-months/year
-
-
MMBtu
-
-
lb
$74
-
$
$104
-
$
11: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$98
Cost:
$20
- - $98 60 - - - - - - - - -
-
kWh
$98
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,444
Cost:
$2,700
- - - - - - $1,444 72,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,444
72,800
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,420
Cost:
$14,658
$15,511 340,558 $2,516 1,524 $4,920 612 $1,444 72,800 $498 - $531 - $15,511
340,558
kWh
$2,516
1,524
kW-months/year
$4,920
612
MMBtu
$1,444
72,800
lb
$498
-
$
$531
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost