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IAC Assessment: BD0455
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IAC Assessment: BD0455
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IAC Center Bradley University
Assessment Year 2015
Principal Product Large Mining Trucks
NAICS 333131 - Mining Machinery and Equipment Manufacturing
SIC 3532 - Mining Machinery
Sales >$500,000,000
# of Employees 442
Plant Area (Sq.Ft.) 909,807
Annual Production 450 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $668,774 14,162,325 kWh $0.05
Electricity Demand $81,269 32,036 kW-months/year $2.54
Electricity Fees $13,176 - $ -
Natural Gas $722,723 118,233 MMBtu $6.11
LPG $32,358 1,385 MMBtu $23.36
Fuel Oil #2 $92,857 3,704 MMBtu $25.07
Other Gas $5,687 338 MMBtu $16.83
TOTAL ENERGY COSTS $1,616,844
RECOMMENDED SAVINGS* $370,013 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,415
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$140,934
Cost:
$105,000
- - - - $140,934 23,489 - - - - - - -
-
kWh
-
-
kW-months/year
$140,934
23,489
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,322
Cost:
$13,700
$16,726 354,364 $2,596 1,022 - - - - - - - - $16,726
354,364
kWh
$2,596
1,022
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,997
Cost:
$40,950
$12,463 264,057 $1,935 762 - - $347 - - - $252 - $12,463
264,057
kWh
$1,935
762
kW-months/year
-
-
MMBtu
$347
-
$
-
-
$
$252
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,689
Cost:
$17,188
$11,689 247,655 - - - - - - - - - - $11,689
247,655
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$7,295
Cost:
$25
- - $7,295 2,872 - - - - - - - - -
-
kWh
$7,295
2,872
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,580
Cost:
$2,250
$4,876 103,297 $1,704 671 - - - - - - - - $4,876
103,297
kWh
$1,704
671
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,742
Cost:
$300
$4,104 86,956 $638 251 - - - - - - - - $4,104
86,956
kWh
$638
251
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,994
Cost:
$900
$2,592 54,912 $402 158 - - - - - - - - $2,592
54,912
kWh
$402
158
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,388
Cost:
$25
$2,067 43,790 $321 126 - - - - - - - - $2,067
43,790
kWh
$321
126
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$845
Cost:
$2,500
$732 15,516 $113 45 - - - - - - - - $732
15,516
kWh
$113
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$839
Cost:
$725
$392 8,322 $29 12 - - $168 - - - $250 - $392
8,322
kWh
$29
12
kW-months/year
-
-
MMBtu
$168
-
$
-
-
$
$250
-
$
12: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$157,388
Cost:
$8,500
- - - - - - - - $157,388 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$157,388
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$370,013
Cost:
$192,063
$55,641 1,178,869 $15,033 5,919 $140,934 23,489 $515 - $157,388 - $502 - $55,641
1,178,869
kWh
$15,033
5,919
kW-months/year
$140,934
23,489
MMBtu
$515
-
$
$157,388
-
$
$502
-
$
TOTAL IMPLEMENTED Savings:
$54,415
Cost:
$58,575
$39,116 828,742 $14,282 5,623 - - $515 - - - $502 - $39,116
828,742
kWh
$14,282
5,623
kW-months/year
-
-
MMBtu
$515
-
$
-
-
$
$502
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost