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IAC Assessment: BD0460
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IAC Assessment: BD0460
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IAC Center Bradley University
Assessment Year 2015
Principal Product Machining of castings, forgings, assemblies
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 48,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,310
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,556 477,739 kWh $0.06
Electricity Demand $10,105 2,292 kW-months/year $4.41
Electricity Fees $2,971 - $ -
Natural Gas $14,115 1,508 MMBtu $9.36
TOTAL ENERGY COSTS $57,747
RECOMMENDED SAVINGS* $9,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,262
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,989
Cost:
$2,500
- - - - $1,989 260 - - - - -
-
kWh
-
-
kW-months/year
$1,989
260
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,713
Cost:
$750
$2,184 34,133 $529 120 - - - - - - $2,184
34,133
kWh
$529
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,753
Cost:
$500
$1,471 22,982 $282 64 - - - - - - $1,471
22,982
kWh
$282
64
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$741
Cost:
$20
- - $741 168 - - - - - - -
-
kWh
$741
168
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,240
Cost:
$375
$909 14,201 $331 71 - - - - - - $909
14,201
kWh
$331
71
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$263
Cost:
$25
$221 3,448 $42 10 - - - - - - $221
3,448
kWh
$42
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$505
Cost:
$500
$424 6,631 $81 19 - - - - - - $424
6,631
kWh
$81
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$350
Cost:
$275
$210 2,996 $18 4 - - $52 - $70 - $210
2,996
kWh
$18
4
kW-months/year
-
-
MMBtu
$52
-
$
$70
-
$
TOTAL RECOMMENDED Savings:
$9,554
Cost:
$4,945
$5,419 84,391 $2,024 455 $1,989 260 $52 - $70 - $5,419
84,391
kWh
$2,024
455
kW-months/year
$1,989
260
MMBtu
$52
-
$
$70
-
$
TOTAL IMPLEMENTED Savings:
$3,262
Cost:
$1,045
$2,116 33,061 $1,146 260 - - - - - - $2,116
33,061
kWh
$1,146
260
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost