Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Bradley University |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Aluminum castings |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 107,100 |
| Annual Production | 4,613,000 Pounds |
| Production Hrs. Annual | 4,620 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $309,009 | 6,079,477 | kWh | $0.05 |
| Electricity Demand | $48,463 | 15,194 | kW-months/year | $3.19 |
| Electricity Fees | $2,780 | - | $ | - |
| Natural Gas | $258,214 | 39,644 | MMBtu | $6.51 |
| TOTAL ENERGY COSTS | $618,466 | |||
| RECOMMENDED SAVINGS* | $50,345 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $25,698 Cost: $10,000 |
- | - | - | - | $25,698 | 4,086 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$25,698 4,086 MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $3,918 Cost: $4,000 |
- | - | - | - | $3,918 | 623 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,918 623 MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $6,230 Cost: $4,800 |
$4,123 | 81,642 | - | - | $2,107 | 335 | - | - | - | - | - | - |
$4,123 81,642 kWh |
- - kW-months/year |
$2,107 335 MMBtu |
- - lb |
- - $ |
- - $ |
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| 04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS |
Savings: $828 Cost: $40 |
- | - | $828 | 260 | - | - | - | - | - | - | - | - |
- - kWh |
$828 260 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
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| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,935 Cost: $1,800 |
$1,627 | 32,227 | $308 | 97 | - | - | - | - | - | - | - | - |
$1,627 32,227 kWh |
$308 97 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
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| 06: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,747 Cost: $1,575 |
$1,361 | 26,937 | $386 | 121 | - | - | - | - | - | - | - | - |
$1,361 26,937 kWh |
$386 121 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $748 Cost: $25 |
$629 | 12,458 | $119 | 37 | - | - | - | - | - | - | - | - |
$629 12,458 kWh |
$119 37 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $439 Cost: $800 |
$369 | 7,311 | $70 | 22 | - | - | - | - | - | - | - | - |
$369 7,311 kWh |
$70 22 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $352 Cost: $305 |
$185 | 3,662 | $16 | 5 | - | - | - | - | $63 | - | $88 | - |
$185 3,662 kWh |
$16 5 kW-months/year |
- - MMBtu |
- - lb |
$63 - $ |
$88 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.5221 RECYCLE CASTING SAND |
Savings: $8,450 Cost: $1,000 |
- | - | - | - | - | - | $8,450 | 2,330,000 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$8,450 2,330,000 lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $50,345 Cost: $24,345 |
$8,294 | 164,237 | $1,727 | 542 | $31,723 | 5,044 | $8,450 | 2,330,000 | $63 | - | $88 | - | $8,294 164,237 kWh |
$1,727 542 kW-months/year |
$31,723 5,044 MMBtu |
$8,450 2,330,000 lb |
$63 - $ |
$88 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||