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IAC Assessment: BD0467
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IAC Assessment: BD0467
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IAC Center Bradley University
Assessment Year 2015
Principal Product Overhead door panels
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 38
Plant Area (Sq.Ft.) 108,000
Annual Production 39,425 Pieces
Production Hrs. Annual 4,871
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,511 1,136,069 kWh $0.06
Electricity Demand $15,511 3,061 kW-months/year $5.07
Electricity Fees $2,298 - $ -
Natural Gas $63,669 9,670 MMBtu $6.58
LPG $5,303 302 MMBtu $17.56
TOTAL ENERGY COSTS $151,292
RECOMMENDED SAVINGS* $32,965 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,689
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$18,594
Cost:
$20
- - - - $18,594 2,841 - - - - - - -
-
kWh
-
-
kW-months/year
$18,594
2,841
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$3,531
Cost:
$6,000
$(-1,772) (-31,200) - - - - $5,303 302 - - - - $(-1,772)
(-31,200)
kWh
-
-
kW-months/year
-
-
MMBtu
$5,303
302
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,204
Cost:
$7,793
$2,626 46,236 $578 114 - - - - - - - - $2,626
46,236
kWh
$578
114
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,275
Cost:
$600
$1,678 29,534 $513 101 - - - - $14 - $70 - $1,678
29,534
kWh
$513
101
kW-months/year
-
-
MMBtu
-
-
MMBtu
$14
-
$
$70
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,782
Cost:
$600
$1,460 25,698 $322 63 - - - - - - - - $1,460
25,698
kWh
$322
63
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,202
Cost:
$1,500
$992 17,456 $210 43 - - - - - - - - $992
17,456
kWh
$210
43
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$925
Cost:
$450
$764 13,456 $161 30 - - - - - - - - $764
13,456
kWh
$161
30
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$707
Cost:
$104
$580 10,213 $127 25 - - - - - - - - $580
10,213
kWh
$127
25
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$660
Cost:
$840
$535 9,249 $125 25 - - - - - - - - $535
9,249
kWh
$125
25
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$62
Cost:
$110
- - - - $62 10 - - - - - - -
-
kWh
-
-
kW-months/year
$62
10
MMBtu
-
-
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$23
Cost:
$80
$15 262 $8 2 - - - - - - - - $15
262
kWh
$8
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,965
Cost:
$18,097
$6,878 120,904 $2,044 403 $18,656 2,851 $5,303 302 $14 - $70 - $6,878
120,904
kWh
$2,044
403
kW-months/year
$18,656
2,851
MMBtu
$5,303
302
MMBtu
$14
-
$
$70
-
$
TOTAL IMPLEMENTED Savings:
$5,689
Cost:
$1,754
$4,482 78,901 $1,123 219 - - - - $14 - $70 - $4,482
78,901
kWh
$1,123
219
kW-months/year
-
-
MMBtu
-
-
MMBtu
$14
-
$
$70
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost