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IAC Assessment: BD0468
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IAC Assessment: BD0468
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IAC Center Bradley University
Assessment Year 2015
Principal Product Blown film plastic bags
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $50,000,000-$100,000,000
# of Employees 141
Plant Area (Sq.Ft.) 70,000
Annual Production 52,389 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,209 7,648,101 kWh $0.06
Electricity Demand $105,321 16,524 kW-months/year $6.37
Electricity Fees $18,294 - $ -
Natural Gas $35,404 6,818 MMBtu $5.19
LPG $7,495 365 MMBtu $20.55
TOTAL ENERGY COSTS $616,723
RECOMMENDED SAVINGS* $149,388 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.3311 REPLACE DC EQUIPMENT WITH AC EQUIPMENT Savings:
$109,964
Cost:
$421,778
$91,031 1,545,523 $18,933 2,972 - - - - - - - - $91,031
1,545,523
kWh
$18,933
2,972
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$22,812
Cost:
$4,180
- - - - $(-7,168) (-1,459) $29,980 1,459 - - - - -
-
kWh
-
-
kW-months/year
$(-7,168)
(-1,459)
MMBtu
$29,980
1,459
MMBtu
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,081
Cost:
$30,000
- - - - $12,081 2,459 - - - - - - -
-
kWh
-
-
kW-months/year
$12,081
2,459
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$857
Cost:
$2,096
$709 12,064 $148 23 - - - - - - - - $709
12,064
kWh
$148
23
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$792
Cost:
$450
$332 5,635 $197 31 - - - - $66 - $197 - $332
5,635
kWh
$197
31
kW-months/year
-
-
MMBtu
-
-
MMBtu
$66
-
$
$197
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$778
Cost:
$1,230
$644 10,936 $134 21 - - - - - - - - $644
10,936
kWh
$134
21
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$539
Cost:
$20
- - $539 85 - - - - - - - - -
-
kWh
$539
85
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$971
Cost:
$1,050
$656 11,138 $315 49 - - - - - - - - $656
11,138
kWh
$315
49
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$326
Cost:
$275
$176 2,996 $26 4 - - - - $52 - $72 - $176
2,996
kWh
$26
4
kW-months/year
-
-
MMBtu
-
-
MMBtu
$52
-
$
$72
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$268
Cost:
$119
$210 3,564 $58 9 - - - - - - - - $210
3,564
kWh
$58
9
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$149,388
Cost:
$461,198
$93,758 1,591,856 $20,350 3,195 $4,913 1,000 $29,980 1,459 $118 - $269 - $93,758
1,591,856
kWh
$20,350
3,195
kW-months/year
$4,913
1,000
MMBtu
$29,980
1,459
MMBtu
$118
-
$
$269
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost