IAC logo
IAC Assessment: BD0469
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0469
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2015
Principal Product Overhead Door Panels
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 93,000
Annual Production 21,600 Pieces
Production Hrs. Annual 4,871
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,713 1,283,187 kWh $0.06
Electricity Demand $17,639 3,487 kW-months/year $5.06
Electricity Fees $2,599 - $ -
Natural Gas $72,785 10,972 MMBtu $6.63
LPG $4,567 260 MMBtu $17.57
TOTAL ENERGY COSTS $170,303
RECOMMENDED SAVINGS* $14,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,761
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$2,898
Cost:
$4,090
- - - - $(-1,738) (-260) $4,636 260 - - - - - - -
-
kWh
-
-
kW-months/year
$(-1,738)
(-260)
MMBtu
$4,636
260
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,562
Cost:
$4,770
$2,099 37,009 $463 91 - - - - - - - - - - $2,099
37,009
kWh
$463
91
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,198
Cost:
$750
$1,697 29,934 $501 99 - - - - - - - - - - $1,697
29,934
kWh
$501
99
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$761
Cost:
$455
$622 10,961 $139 28 - - - - - - - - - - $622
10,961
kWh
$139
28
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$681
Cost:
$20
$558 9,850 $123 24 - - - - - - - - - - $558
9,850
kWh
$123
24
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$623
Cost:
$700
$511 9,014 $112 22 - - - - - - - - - - $511
9,014
kWh
$112
22
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$591
Cost:
$1,000
- - - - $591 90 - - - - - - - - -
-
kWh
-
-
kW-months/year
$591
90
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$290
Cost:
$1,000
$238 4,197 $52 10 - - - - - - - - - - $238
4,197
kWh
$52
10
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$177
Cost:
$176
$113 1,997 $14 3 - - - - $23 - - - $27 - $113
1,997
kWh
$14
3
kW-months/year
-
-
MMBtu
-
-
MMBtu
$23
-
$
-
-
$
$27
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$56
Cost:
$150
$45 802 $11 2 - - - - - - - - - - $45
802
kWh
$11
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$4,000
Cost:
$100
- - - - - - - - - - $4,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$4,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$14,837
Cost:
$13,211
$5,883 103,764 $1,415 279 $(-1,147) (-170) $4,636 260 $23 - $4,000 - $27 - $5,883
103,764
kWh
$1,415
279
kW-months/year
$(-1,147)
(-170)
MMBtu
$4,636
260
MMBtu
$23
-
$
$4,000
-
$
$27
-
$
TOTAL IMPLEMENTED Savings:
$4,761
Cost:
$555
$622 10,961 $139 28 - - - - - - $4,000 - - - $622
10,961
kWh
$139
28
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$4,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost