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IAC Assessment: BD0470
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IAC Assessment: BD0470
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IAC Center Bradley University
Assessment Year 2015
Principal Product Toroidal Reels, Agricultural Equipment Parts
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $5,000,000-$10,000,000
# of Employees 64
Plant Area (Sq.Ft.) 110,000
Annual Production 0 Units
Production Hrs. Annual 3,456
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,881 1,915,931 kWh $0.06
Electricity Demand $29,967 5,338 kW-months/year $5.61
Electricity Fees $902 - $ -
Natural Gas $39,740 6,570 MMBtu $6.05
LPG $29,101 1,047 MMBtu $27.81
TOTAL ENERGY COSTS $223,591
RECOMMENDED SAVINGS* $39,699 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$26,090
Cost:
$30,000
$(-3,011) (-43,200) - - $29,101 1,047 - - - - $(-3,011)
(-43,200)
kWh
-
-
kW-months/year
$29,101
1,047
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,593
Cost:
$7,220
$1,993 30,797 $600 107 - - - - - - $1,993
30,797
kWh
$600
107
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,298
Cost:
$5,241
$1,767 27,316 $531 95 - - - - - - $1,767
27,316
kWh
$531
95
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,232
Cost:
$500
$1,716 26,478 $516 92 - - - - - - $1,716
26,478
kWh
$516
92
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,984
Cost:
$2,500
$1,525 23,577 $459 82 - - - - - - $1,525
23,577
kWh
$459
82
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,063
Cost:
$950
$605 9,349 $342 61 - - $66 - $50 - $605
9,349
kWh
$342
61
kW-months/year
-
-
MMBtu
$66
-
$
$50
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,041
Cost:
$20
$800 12,359 $241 43 - - - - - - $800
12,359
kWh
$241
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$997
Cost:
$450
$766 11,840 $231 41 - - - - - - $766
11,840
kWh
$231
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$911
Cost:
$1,575
$516 7,971 $297 53 - - $56 - $42 - $516
7,971
kWh
$297
53
kW-months/year
-
-
MMBtu
$56
-
$
$42
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$305
Cost:
$450
$218 3,393 $87 16 - - - - - - $218
3,393
kWh
$87
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$185
Cost:
$200
$129 1,997 $15 3 - - $17 - $24 - $129
1,997
kWh
$15
3
kW-months/year
-
-
MMBtu
$17
-
$
$24
-
$
TOTAL RECOMMENDED Savings:
$39,699
Cost:
$49,106
$7,024 111,877 $3,319 592 $29,101 1,047 $139 - $116 - $7,024
111,877
kWh
$3,319
592
kW-months/year
$29,101
1,047
MMBtu
$139
-
$
$116
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost