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IAC Assessment: BD0472
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IAC Assessment: BD0472
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IAC Center Bradley University
Assessment Year 2016
Principal Product Overhead door panels
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $5,000,000-$10,000,000
# of Employees 51
Plant Area (Sq.Ft.) 126,000
Annual Production 5,600 Pieces
Production Hrs. Annual 4,871
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,551 1,275,255 kWh $0.06
Electricity Demand $17,520 3,455 kW-months/year $5.07
Electricity Fees $2,586 - $ -
Natural Gas $74,450 11,033 MMBtu $6.75
LPG $6,187 352 MMBtu $17.56
TOTAL ENERGY COSTS $173,294
RECOMMENDED SAVINGS* $22,698 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,760
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,021
Cost:
$12,366
$5,335 93,757 $1,171 231 - - - - $260 - $(-745) - $5,335
93,757
kWh
$1,171
231
kW-months/year
-
-
MMBtu
-
-
MMBtu
$260
-
$
$(-745)
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$5,739
Cost:
$12,000
- - - - $5,739 855 - - - - - - -
-
kWh
-
-
kW-months/year
$5,739
855
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$5,122
Cost:
$4,500
$(-1,065) (-18,720) - - - - $6,187 352 - - - - $(-1,065)
(-18,720)
kWh
-
-
kW-months/year
-
-
MMBtu
$6,187
352
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,121
Cost:
$300
$919 16,149 $202 40 - - - - - - - - $919
16,149
kWh
$202
40
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$978
Cost:
$900
$802 14,090 $176 35 - - - - - - - - $802
14,090
kWh
$176
35
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$962
Cost:
$25
$801 14,092 $161 32 - - - - - - - - $801
14,092
kWh
$161
32
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$898
Cost:
$825
$676 11,873 $222 44 - - - - - - - - $676
11,873
kWh
$222
44
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$764
Cost:
$1,200
- - - - $764 114 - - - - - - -
-
kWh
-
-
kW-months/year
$764
114
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$721
Cost:
$980
$558 9,799 $163 32 - - - - - - - - $558
9,799
kWh
$163
32
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$197
Cost:
$75
$162 2,849 $35 7 - - - - - - - - $162
2,849
kWh
$35
7
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$175
Cost:
$173
$95 1,664 $12 2 - - - - $28 - $40 - $95
1,664
kWh
$12
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
$28
-
$
$40
-
$
TOTAL RECOMMENDED Savings:
$22,698
Cost:
$33,344
$8,283 145,553 $2,142 423 $6,503 969 $6,187 352 $288 - $(-705) - $8,283
145,553
kWh
$2,142
423
kW-months/year
$6,503
969
MMBtu
$6,187
352
MMBtu
$288
-
$
$(-705)
-
$
TOTAL IMPLEMENTED Savings:
$11,760
Cost:
$24,366
$5,335 93,757 $1,171 231 $5,739 855 - - $260 - $(-745) - $5,335
93,757
kWh
$1,171
231
kW-months/year
$5,739
855
MMBtu
-
-
MMBtu
$260
-
$
$(-745)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost