IAC logo
IAC Assessment: BD0477
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0477
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2016
Principal Product Can Liners, Drawstring Bags
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $50,000,000-$100,000,000
# of Employees 40
Plant Area (Sq.Ft.) 233,403
Annual Production 52,389,000 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,445 1,577,177 kWh $0.06
Electricity Demand $26,630 4,306 kW-months/year $6.18
Electricity Fees $3,377 - $ -
Natural Gas $31,159 5,882 MMBtu $5.30
LPG $15,462 753 MMBtu $20.54
TOTAL ENERGY COSTS $171,073
RECOMMENDED SAVINGS* $46,312 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,854
Cost:
$42,330
$12,988 216,836 $3,866 626 - - - - - - - - $12,988
216,836
kWh
$3,866
626
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$12,472
Cost:
$8,000
$(-2,990) (-49,920) - - - - $15,462 753 - - - - $(-2,990)
(-49,920)
kWh
-
-
kW-months/year
-
-
MMBtu
$15,462
753
MMBtu
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,451
Cost:
$20,000
$247 4,117 $99 16 $8,105 1,576 - - - - - - $247
4,117
kWh
$99
16
kW-months/year
$8,105
1,576
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,131
Cost:
$500
$2,413 40,285 $718 116 - - - - - - - - $2,413
40,285
kWh
$718
116
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,507
Cost:
$20
$1,981 34,155 $526 89 - - - - - - - - $1,981
34,155
kWh
$526
89
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,182
Cost:
$1,000
$758 12,649 $107 17 - - - - $146 - $171 - $758
12,649
kWh
$107
17
kW-months/year
-
-
MMBtu
-
-
MMBtu
$146
-
$
$171
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$971
Cost:
$800
$748 12,497 $223 36 - - - - - - - - $748
12,497
kWh
$223
36
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$744
Cost:
$2,450
$542 9,051 $202 33 - - - - - - - - $542
9,051
kWh
$202
33
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,312
Cost:
$75,100
$16,687 279,670 $5,741 933 $8,105 1,576 $15,462 753 $146 - $171 - $16,687
279,670
kWh
$5,741
933
kW-months/year
$8,105
1,576
MMBtu
$15,462
753
MMBtu
$146
-
$
$171
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost