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IAC Assessment: BD0482
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IAC Assessment: BD0482
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IAC Center Bradley University
Assessment Year 2016
Principal Product Planter assembly discs
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 34
Plant Area (Sq.Ft.) 38,145
Annual Production 789,900 Pieces
Production Hrs. Annual 3,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,552 806,567 kWh $0.05
Electricity Demand $17,842 2,212 kW-months/year $8.07
Electricity Fees $768 - $ -
Natural Gas $46,241 9,034 MMBtu $5.12
TOTAL ENERGY COSTS $110,838
RECOMMENDED SAVINGS* $195,604 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $190,052
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,155
Cost:
$9,455
$3,228 59,767 $927 115 - - - - - - - - $3,228
59,767
kWh
$927
115
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,096
Cost:
$840
$1,628 30,139 $468 58 - - - - - - - - $1,628
30,139
kWh
$468
58
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,149
Cost:
$2,000
$(-503) (-9,310) $(-144) (-18) $1,796 368 - - - - - - $(-503)
(-9,310)
kWh
$(-144)
(-18)
kW-months/year
$1,796
368
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$738
Cost:
$825
$488 9,027 $250 31 - - - - - - - - $488
9,027
kWh
$250
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$507
Cost:
$600
$378 6,996 $129 16 - - - - - - - - $378
6,996
kWh
$129
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$152
Cost:
$184
$72 1,332 $14 2 - - $29 - - - $37 - $72
1,332
kWh
$14
2
kW-months/year
-
-
MMBtu
$29
-
$
-
-
$
$37
-
$
07: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$186,807
Cost:
$160,000
- - - - $(-3,609) (-739) - - $190,416 - - - -
-
kWh
-
-
kW-months/year
$(-3,609)
(-739)
MMBtu
-
-
$
$190,416
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$195,604
Cost:
$173,904
$5,291 97,951 $1,644 203 $(-1,813) (-371) $29 - $190,416 - $37 - $5,291
97,951
kWh
$1,644
203
kW-months/year
$(-1,813)
(-371)
MMBtu
$29
-
$
$190,416
-
$
$37
-
$
TOTAL IMPLEMENTED Savings:
$190,052
Cost:
$162,840
$1,125 20,829 $324 40 $(-1,813) (-371) - - $190,416 - - - $1,125
20,829
kWh
$324
40
kW-months/year
$(-1,813)
(-371)
MMBtu
-
-
$
$190,416
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost