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IAC Assessment: BD0485
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IAC Assessment: BD0485
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IAC Center Bradley University
Assessment Year 2016
Principal Product Mobile equipment for mining and metals industry
NAICS 336120 - Heavy Duty Truck Manufacturing
SIC 3799 - Transportation Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 203
Plant Area (Sq.Ft.) 193,000
Annual Production 50 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,146 3,730,900 kWh $0.06
Electricity Demand $52,012 8,166 kW-months/year $6.37
Electricity Fees $1,312 - $ -
Natural Gas $84,815 13,960 MMBtu $6.08
LPG $45,211 2,266 MMBtu $19.95
TOTAL ENERGY COSTS $391,496
RECOMMENDED SAVINGS* $133,132 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,716
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Primary Raw Material Electricity Usage Electricity Demand LPG Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$33,238
Cost:
$59,500
$(-11,838) (-212,160) - - $45,076 2,256 - - $(-11,838)
(-212,160)
kWh
-
-
kW-months/year
$45,076
2,256
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,155
Cost:
$5,111
$3,154 56,592 $1,001 157 - - - - $3,154
56,592
kWh
$1,001
157
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,962
Cost:
$350
$2,981 53,402 $981 154 - - - - $2,981
53,402
kWh
$981
154
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,599
Cost:
$20
$2,707 48,518 $892 140 - - - - $2,707
48,518
kWh
$892
140
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,185
Cost:
$5,958
$1,659 29,727 $526 83 - - - - $1,659
29,727
kWh
$526
83
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,726
Cost:
$1,600
$1,299 23,287 $427 67 - - - - $1,299
23,287
kWh
$427
67
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,569
Cost:
$3,950
$967 17,324 $602 95 - - - - $967
17,324
kWh
$602
95
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$273
Cost:
$450
$183 3,280 $90 14 - - - - $183
3,280
kWh
$90
14
kW-months/year
-
-
MMBtu
-
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$82,425
Cost:
$18,000
- - - - - - $82,425 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$82,425
-
$
TOTAL RECOMMENDED Savings:
$133,132
Cost:
$94,939
$1,112 19,970 $4,519 710 $45,076 2,256 $82,425 - $1,112
19,970
kWh
$4,519
710
kW-months/year
$45,076
2,256
MMBtu
$82,425
-
$
TOTAL IMPLEMENTED Savings:
$11,716
Cost:
$5,481
$8,842 158,512 $2,874 451 - - - - $8,842
158,512
kWh
$2,874
451
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Primary Raw Material Electricity Usage Electricity Demand LPG Primary Raw Material