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IAC Assessment: BD0486
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EERE AMO
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IAC Assessment: BD0486
IAC Center Bradley University
Assessment Year 2016
Principal Product Sporting Goods Handles and Stocks
NAICS 321999 - All Other Miscellaneous Wood Product Manufacturing
SIC 2499 - Wood Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 75
Plant Area (Sq.Ft.) 70,000
Annual Production 200,000 Pieces
Production Hrs. Annual 4,992
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,325 2,687,542 kWh $0.06
Electricity Demand $65,095 8,076 kW-months/year $8.06
Electricity Fees $1,856 - $ -
Natural Gas $5,820 872 MMBtu $6.67
LPG $1,458 59 MMBtu $24.75
TOTAL ENERGY COSTS $241,554
RECOMMENDED SAVINGS* $50,043 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,697
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$20,814
Cost:
$20,000
$14,890 239,008 $5,924 735 - - - - - - $14,890
239,008
kWh
$5,924
735
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,570
Cost:
$9,300
$5,774 92,678 $1,796 223 - - - - - - $5,774
92,678
kWh
$1,796
223
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,771
Cost:
$6,450
$4,665 74,880 $1,451 180 - - $69 - $(-1,414) - $4,665
74,880
kWh
$1,451
180
kW-months/year
-
-
MMBtu
$69
-
$
$(-1,414)
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,395
Cost:
$7,330
$4,048 64,989 $1,347 167 - - - - - - $4,048
64,989
kWh
$1,347
167
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,328
Cost:
$5,483
$1,988 31,909 $619 77 - - $353 - $(-632) - $1,988
31,909
kWh
$619
77
kW-months/year
-
-
MMBtu
$353
-
$
$(-632)
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,570
Cost:
$7,350
$1,753 28,134 $817 101 - - - - - - $1,753
28,134
kWh
$817
101
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,788
Cost:
$600
$1,364 21,897 $424 53 - - - - - - $1,364
21,897
kWh
$424
53
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,649
Cost:
$15
$1,250 20,072 $399 50 - - - - - - $1,250
20,072
kWh
$399
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,300
Cost:
$1,300
$992 15,902 $308 38 - - - - - - $992
15,902
kWh
$308
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,002
Cost:
$1,000
$764 12,263 $238 30 - - - - - - $764
12,263
kWh
$238
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$611
Cost:
$450
$332 5,326 $59 7 - - $92 - $128 - $332
5,326
kWh
$59
7
kW-months/year
-
-
MMBtu
$92
-
$
$128
-
$
12: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$245
Cost:
$40
- - - - $245 44 - - - - -
-
kWh
-
-
kW-months/year
$245
44
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$50,043
Cost:
$59,318
$37,820 607,058 $13,382 1,660 $245 44 $514 - $(-1,918) - $37,820
607,058
kWh
$13,382
1,660
kW-months/year
$245
44
MMBtu
$514
-
$
$(-1,918)
-
$
TOTAL IMPLEMENTED Savings:
$40,697
Cost:
$49,673
$30,766 493,832 $11,090 1,376 $245 44 $514 - $(-1,918) - $30,766
493,832
kWh
$11,090
1,376
kW-months/year
$245
44
MMBtu
$514
-
$
$(-1,918)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost