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IAC Assessment: BD0487
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IAC Assessment: BD0487
IAC Center Bradley University
Assessment Year 2016
Principal Product Sporting Goods Handles
NAICS 321999 - All Other Miscellaneous Wood Product Manufacturing
SIC 2499 - Wood Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 85
Plant Area (Sq.Ft.) 55,000
Annual Production 100,000 Pieces
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,545 624,200 kWh $0.08
Electricity Demand $26,193 1,866 kW-months/year $14.04
Electricity Fees $408 - $ -
Natural Gas $12,261 1,900 MMBtu $6.45
LPG $882 36 MMBtu $24.64
TOTAL ENERGY COSTS $90,289
RECOMMENDED SAVINGS* $118,822 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $581
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$14,385
Cost:
$50,000
$29,089 359,125 $27,378 1,950 $(-40,082) (-6,409) - - $(-2,000) - - - - - $29,089
359,125
kWh
$27,378
1,950
kW-months/year
$(-40,082)
(-6,409)
MMBtu
-
-
MMBtu
$(-2,000)
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,494
Cost:
$825
$1,398 17,263 $2,096 149 - - - - - - - - - - $1,398
17,263
kWh
$2,096
149
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,448
Cost:
$20
$747 9,218 $701 50 - - - - - - - - - - $747
9,218
kWh
$701
50
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,019
Cost:
$2,552
$525 6,484 $494 35 - - - - - - - - - - $525
6,484
kWh
$494
35
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$658
Cost:
$1,225
- - - - $(-224) (-36) $882 36 - - - - - - -
-
kWh
-
-
kW-months/year
$(-224)
(-36)
MMBtu
$882
36
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$581
Cost:
$2,500
$(-119) (-1,473) $(-84) (-6) $784 125 - - - - - - - - $(-119)
(-1,473)
kWh
$(-84)
(-6)
kW-months/year
$784
125
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$437
Cost:
$748
$195 2,408 $184 13 - - - - $28 - - - $30 - $195
2,408
kWh
$184
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
$28
-
$
-
-
$
$30
-
$
08: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$96,800
Cost:
$50,000
- - - - - - - - - - $96,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$96,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$118,822
Cost:
$107,870
$31,835 393,025 $30,769 2,192 $(-39,522) (-6,320) $882 36 $(-1,972) - $96,800 - $30 - $31,835
393,025
kWh
$30,769
2,192
kW-months/year
$(-39,522)
(-6,320)
MMBtu
$882
36
MMBtu
$(-1,972)
-
$
$96,800
-
$
$30
-
$
TOTAL IMPLEMENTED Savings:
$581
Cost:
$2,500
$(-119) (-1,473) $(-84) (-6) $784 125 - - - - - - - - $(-119)
(-1,473)
kWh
$(-84)
(-6)
kW-months/year
$784
125
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Primary Raw Material Ancillary Material Cost