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IAC Assessment: BD0491
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IAC Assessment: BD0491
IAC Center Bradley University
Assessment Year 2016
Principal Product Material Handling Bearings
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 82,500
Annual Production 21,000,000 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,155 2,899,339 kWh $0.06
Electricity Demand $39,502 7,333 kW-months/year $5.39
Electricity Fees $2,671 - $ -
Natural Gas $110,786 23,355 MMBtu $4.74
TOTAL ENERGY COSTS $324,037
RECOMMENDED SAVINGS* $24,072 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,097
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,795
Cost:
$6,550
$5,090 91,386 $705 132 - - - - - - $5,090
91,386
kWh
$705
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,310
Cost:
$30,685
$5,326 95,621 $984 184 - - - - - - $5,326
95,621
kWh
$984
184
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,307
Cost:
$7,500
$(-471) (-8,415) $(-205) (-38) $3,983 886 - - - - $(-471)
(-8,415)
kWh
$(-205)
(-38)
kW-months/year
$3,983
886
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,994
Cost:
$20
$1,683 30,222 $311 58 - - - - - - $1,683
30,222
kWh
$311
58
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,456
Cost:
$2,700
$621 11,150 $835 156 - - - - - - $621
11,150
kWh
$835
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,427
Cost:
$1,000
$1,204 21,599 $223 42 - - - - - - $1,204
21,599
kWh
$223
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,131
Cost:
$2,800
$964 17,310 $167 31 - - - - - - $964
17,310
kWh
$167
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,064
Cost:
$500
$898 16,123 $166 31 - - - - - - $898
16,123
kWh
$166
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$778
Cost:
$600
$573 10,281 $205 38 - - - - - - $573
10,281
kWh
$205
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$601
Cost:
$1,800
- - - - $601 134 - - - - -
-
kWh
-
-
kW-months/year
$601
134
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$209
Cost:
$190
$111 1,997 $15 3 - - $35 - $48 - $111
1,997
kWh
$15
3
kW-months/year
-
-
MMBtu
$35
-
$
$48
-
$
TOTAL RECOMMENDED Savings:
$24,072
Cost:
$54,345
$15,999 287,274 $3,406 637 $4,584 1,020 $35 - $48 - $15,999
287,274
kWh
$3,406
637
kW-months/year
$4,584
1,020
MMBtu
$35
-
$
$48
-
$
TOTAL IMPLEMENTED Savings:
$16,097
Cost:
$21,360
$9,775 175,530 $2,256 422 $3,983 886 $35 - $48 - $9,775
175,530
kWh
$2,256
422
kW-months/year
$3,983
886
MMBtu
$35
-
$
$48
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost