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IAC Assessment: CL1806
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IAC Assessment: CL1806
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IAC Center Clemson University
Assessment Year 2018
Principal Product Colorants and Additives
NAICS 325130 - Synthetic Dye and Pigment Manufacturing
SIC 2816 - Inorganic Pigments
Sales $100,000,000-$500,000,000
# of Employees 114
Plant Area (Sq.Ft.) 90,000
Annual Production 81,954,002 Pounds
Production Hrs. Annual 4,992
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $555,152 11,565,675 kWh $0.05
Electricity Demand $29,081 2,639 kW-months/year $11.02
Natural Gas $173,465 32,183 MMBtu $5.39
TOTAL ENERGY COSTS $757,698
RECOMMENDED SAVINGS* $184,214 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,540
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$66,598
Cost:
$22,500
- - - - $66,598 12,356 - - -
-
kWh
-
-
kW-months/year
$66,598
12,356
MMBtu
-
-
Tgal
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$45,354
Cost:
$46,500
$31,397 654,100 $13,957 1,267 - - - - $31,397
654,100
kWh
$13,957
1,267
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,631
Cost:
$52,880
$25,090 522,696 $9,541 866 - - - - $25,090
522,696
kWh
$9,541
866
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$23,451
Cost:
$12,200
- - - - - - $23,451 7,790,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,451
7,790,000
Tgal
05: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$7,271
Cost:
$4,700
- - - - - - $7,271 2,423,688 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,271
2,423,688
Tgal
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,909
Cost:
-
$5,256 109,500 $1,653 150 - - - - $5,256
109,500
kWh
$1,653
150
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$184,214
Cost:
$138,780
$61,743 1,286,296 $25,151 2,283 $66,598 12,356 $30,722 10,213,688 $61,743
1,286,296
kWh
$25,151
2,283
kW-months/year
$66,598
12,356
MMBtu
$30,722
10,213,688
Tgal
TOTAL IMPLEMENTED Savings:
$41,540
Cost:
$52,880
$30,346 632,196 $11,194 1,016 - - - - $30,346
632,196
kWh
$11,194
1,016
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage