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IAC Assessment: CL2105
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IAC Assessment: CL2105
IAC Center Clemson University
Assessment Year 2021
Principal Product Fabric Rolls
NAICS 313210 - Broadwoven Fabric Mills
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $100,000,000-$500,000,000
# of Employees 166
Plant Area (Sq.Ft.) 288,881
Annual Production 27,300 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,375,780 24,938,760 kWh $0.06
Electricity Demand $614,750 49,180 kW-months/year $12.50
Electricity Fees $(-15,146) - $ -
Natural Gas $328,868 37,342 MMBtu $8.81
TOTAL ENERGY COSTS $2,328,887
RECOMMENDED SAVINGS* $856,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,629
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$69,993
Cost:
$55,908
$48,166 873,096 $21,827 1,746 - - - - $48,166
873,096
kWh
$21,827
1,746
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$25,163
Cost:
$8,200
$25,163 456,138 - - - - - - $25,163
456,138
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$34,939
Cost:
$1,120
- - $34,939 2,795 - - - - -
-
kWh
$34,939
2,795
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,819
Cost:
$2,100
$22,952 416,048 $867 69 - - - - $22,952
416,048
kWh
$867
69
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$567,975
Cost:
$4,358,847
$186,225 3,385,901 $381,750 30,540 - - - - $186,225
3,385,901
kWh
$381,750
30,540
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$63
Cost:
-
$63 1,149 - - - - - - $63
1,149
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$81,375
Cost:
-
$5,449 98,767 - - $75,927 8,621 - - $5,449
98,767
kWh
-
-
kW-months/year
$75,927
8,621
MMBtu
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$25,046
Cost:
$7,102
$17,219 313,800 $7,827 626 - - - - $17,219
313,800
kWh
$7,827
626
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$24,497
Cost:
$17,450
- - - - $24,497 2,787 - - -
-
kWh
-
-
kW-months/year
$24,497
2,787
MMBtu
-
-
Tgal
10: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$2,591
Cost:
$600
- - - - - - $2,591 155 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,591
155
Tgal
11: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$982
Cost:
$3,050
- - - - - - $982 59 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$982
59
Tgal
TOTAL RECOMMENDED Savings:
$856,443
Cost:
$4,454,377
$305,236 5,544,898 $447,210 35,777 $100,424 11,408 $3,573 213 $305,236
5,544,898
kWh
$447,210
35,777
kW-months/year
$100,424
11,408
MMBtu
$3,573
213
Tgal
TOTAL IMPLEMENTED Savings:
$121,629
Cost:
$66,808
$96,344 1,746,430 $22,694 1,816 - - $2,591 155 $96,344
1,746,430
kWh
$22,694
1,816
kW-months/year
-
-
MMBtu
$2,591
155
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage