IAC logo
IAC Assessment: CL2105
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: CL2105
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Clemson University
Assessment Year 2021
Principal Product Fabric Rolls
NAICS 313210 - Broadwoven Fabric Mills
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $100,000,000-$500,000,000
# of Employees 166
Plant Area (Sq.Ft.) 288,881
Annual Production 27,300 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,375,780 24,938,760 kWh $0.06
Electricity Demand $614,750 49,180 kW-months/year $12.50
Electricity Fees $(-15,146) - $ -
Natural Gas $328,868 37,342 MMBtu $8.81
TOTAL ENERGY COSTS $2,328,887
RECOMMENDED SAVINGS* $856,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,629
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$69,993
Cost:
$55,908
$48,166 873,096 $21,827 1,746 - - - - $48,166
873,096
kWh
$21,827
1,746
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$25,163
Cost:
$8,200
$25,163 456,138 - - - - - - $25,163
456,138
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$34,939
Cost:
$1,120
- - $34,939 2,795 - - - - -
-
kWh
$34,939
2,795
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,819
Cost:
$2,100
$22,952 416,048 $867 69 - - - - $22,952
416,048
kWh
$867
69
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$567,975
Cost:
$4,358,847
$186,225 3,385,901 $381,750 30,540 - - - - $186,225
3,385,901
kWh
$381,750
30,540
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$63
Cost:
-
$63 1,149 - - - - - - $63
1,149
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$81,375
Cost:
-
$5,449 98,767 - - $75,927 8,621 - - $5,449
98,767
kWh
-
-
kW-months/year
$75,927
8,621
MMBtu
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$25,046
Cost:
$7,102
$17,219 313,800 $7,827 626 - - - - $17,219
313,800
kWh
$7,827
626
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$24,497
Cost:
$17,450
- - - - $24,497 2,787 - - -
-
kWh
-
-
kW-months/year
$24,497
2,787
MMBtu
-
-
Tgal
10: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$2,591
Cost:
$600
- - - - - - $2,591 155 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,591
155
Tgal
11: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$982
Cost:
$3,050
- - - - - - $982 59 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$982
59
Tgal
TOTAL RECOMMENDED Savings:
$856,443
Cost:
$4,454,377
$305,236 5,544,898 $447,210 35,777 $100,424 11,408 $3,573 213 $305,236
5,544,898
kWh
$447,210
35,777
kW-months/year
$100,424
11,408
MMBtu
$3,573
213
Tgal
TOTAL IMPLEMENTED Savings:
$121,629
Cost:
$66,808
$96,344 1,746,430 $22,694 1,816 - - $2,591 155 $96,344
1,746,430
kWh
$22,694
1,816
kW-months/year
-
-
MMBtu
$2,591
155
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage