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IAC Assessment: CO0560
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IAC Assessment: CO0560
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2023, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Injection Molded Medical Products
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 71,190
Annual Production 24,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $491,216 17,146,886 kWh $0.03
Electricity Demand $311,329 28,459 kW-months/year $10.94
Electricity Fees $(-1,275) - $ -
Natural Gas $32,494 4,503 MMBtu $7.22
TOTAL ENERGY COSTS $841,034
RECOMMENDED SAVINGS* $35,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,694
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,230
Cost:
$130
$5,380 187,600 $2,850 257 - - - - - - $5,380
187,600
kWh
$2,850
257
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,190
Cost:
$17,400
$3,390 118,300 $1,800 162 - - - - - - $3,390
118,300
kWh
$1,800
162
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$654
Cost:
$944
$428 14,913 $226 20 - - - - - - $428
14,913
kWh
$226
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,210
Cost:
-
$1,630 56,800 $580 52 - - - - - - $1,630
56,800
kWh
$580
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,520
Cost:
$160
$1,200 41,800 $320 29 - - - - - - $1,200
41,800
kWh
$320
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$990
Cost:
$800
$650 22,500 $340 31 - - - - - - $650
22,500
kWh
$340
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$650
Cost:
-
- - - - - - - - $650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$650
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$530
Cost:
-
$530 18,400 - - - - - - - - $530
18,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,800
Cost:
$10,610
$(-230) (-8,000) $(-120) (-11) $7,150 1,106 - - - - $(-230)
(-8,000)
kWh
$(-120)
(-11)
kW-months/year
$7,150
1,106
MMBtu
-
-
$
-
-
$
10: 2.7145 INSTALL SKYLIGHTS Savings:
$4,950
Cost:
$30,000
$2,060 71,900 $2,420 218 - - $100 - $370 - $2,060
71,900
kWh
$2,420
218
kW-months/year
-
-
MMBtu
$100
-
$
$370
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,390
Cost:
$15,681
$1,850 64,500 $980 88 - - $(-120) - $680 - $1,850
64,500
kWh
$980
88
kW-months/year
-
-
MMBtu
$(-120)
-
$
$680
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$370
Cost:
$1,180
$120 4,100 $70 6 - - $30 - $150 - $120
4,100
kWh
$70
6
kW-months/year
-
-
MMBtu
$30
-
$
$150
-
$
TOTAL RECOMMENDED Savings:
$35,484
Cost:
$76,905
$17,008 592,813 $9,466 852 $7,150 1,106 $10 - $1,850 - $17,008
592,813
kWh
$9,466
852
kW-months/year
$7,150
1,106
MMBtu
$10
-
$
$1,850
-
$
TOTAL IMPLEMENTED Savings:
$14,694
Cost:
$18,095
$9,508 331,313 $4,446 400 - - $(-90) - $830 - $9,508
331,313
kWh
$4,446
400
kW-months/year
-
-
MMBtu
$(-90)
-
$
$830
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost