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IAC Assessment: CO0570
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: CO0570
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Printed circuir boards
NAICS 334412 - Bare Printed Circuit Board Manufacturing
SIC 3672 - Printed Circuit Boards
Sales $15,000,000
# of Employees 125
Plant Area (Sq.Ft.) 31,000
Annual Production 13,000 Pieces
Production Hrs. Annual 6,032
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $112,393 3,510,778 kWh $0.03
Electricity Demand $106,115 7,842 kW-months/year $13.53
Electricity Fees $203 - $ -
Natural Gas $22,746 2,790 MMBtu $8.15
TOTAL ENERGY COSTS $259,517
RECOMMENDED SAVINGS* $17,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,270
Cost:
$210
$800 24,200 $470 33 - - - - - - - - - - $800
24,200
kWh
$470
33
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$280
Cost:
$420
$150 4,616 $130 9 - - - - - - - - - - $150
4,616
kWh
$130
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,090
Cost:
$1,990
- - - - - - $630 271,500 - - - - $460 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$630
271,500
Tgal
-
-
$
-
-
$
$460
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$850
Cost:
$1,310
$420 12,800 $430 30 - - - - - - - - - - $420
12,800
kWh
$430
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$680
Cost:
$340
$420 12,800 $260 18 - - - - - - - - - - $420
12,800
kWh
$260
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$7,880
Cost:
$8,110
$(-190) (-5,600) $(-160) (-11) $8,230 1,086 - - - - - - - - $(-190)
(-5,600)
kWh
$(-160)
(-11)
kW-months/year
$8,230
1,086
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.7145 INSTALL SKYLIGHTS Savings:
$3,180
Cost:
$19,200
$1,280 38,700 $1,800 126 - - - - $(-10) - $110 - - - $1,280
38,700
kWh
$1,800
126
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-10)
-
$
$110
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,070
Cost:
$5,110
$1,050 31,900 $900 63 - - - - $70 - $50 - - - $1,050
31,900
kWh
$900
63
kW-months/year
-
-
MMBtu
-
-
Tgal
$70
-
$
$50
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$610
Cost:
$1,210
$140 4,100 $90 6 - - - - $220 - $160 - - - $140
4,100
kWh
$90
6
kW-months/year
-
-
MMBtu
-
-
Tgal
$220
-
$
$160
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$17,910
Cost:
$37,900
$4,070 123,516 $3,920 274 $8,230 1,086 $630 271,500 $280 - $320 - $460 - $4,070
123,516
kWh
$3,920
274
kW-months/year
$8,230
1,086
MMBtu
$630
271,500
Tgal
$280
-
$
$320
-
$
$460
-
Tgal
TOTAL IMPLEMENTED Savings:
$4,910
Cost:
$7,290
$2,560 77,616 $1,850 129 - - - - $290 - $210 - - - $2,560
77,616
kWh
$1,850
129
kW-months/year
-
-
MMBtu
-
-
Tgal
$290
-
$
$210
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption