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IAC Assessment: CO0580
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IAC Assessment: CO0580
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IAC Center Colorado State University
Assessment Year 2006
Principal Product Roofing asphalt
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 16
Plant Area (Sq.Ft.) 13,100
Annual Production 85,400 Tons
Production Hrs. Annual 8,160
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,230 1,880,960 kWh $0.03
Electricity Demand $54,839 3,998 kW-months/year $13.72
Electricity Fees $212 - $ -
Natural Gas $464,300 71,415 MMBtu $6.50
TOTAL ENERGY COSTS $580,581
RECOMMENDED SAVINGS* $511,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,700
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
01: 4.113 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$479,740
Cost:
$28,080
- - - - - - $(-2,320) (-1,189,100) $(-170,200) - - - $(-2,000) - $654,260 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-2,320)
(-1,189,100)
Tgal
$(-170,200)
-
$
-
-
$
$(-2,000)
-
Tgal
$654,260
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$10,650
Cost:
$500
- - - - $10,650 1,639 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,650
1,639
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,880
Cost:
$3,190
- - - - $9,880 1,521 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,880
1,521
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$3,750
Cost:
$12,850
- - - - $2,670 411 $580 295,700 - - - - $500 - - - -
-
kWh
-
-
kW-months/year
$2,670
411
MMBtu
$580
295,700
Tgal
-
-
$
-
-
$
$500
-
Tgal
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$3,310
Cost:
$980
- - - - $3,310 510 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,310
510
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,460
Cost:
$9,360
$(-850) (-26,100) $(-540) (-38) - - $1,530 785,000 - - - - $1,320 - - - $(-850)
(-26,100)
kWh
$(-540)
(-38)
kW-months/year
-
-
MMBtu
$1,530
785,000
Tgal
-
-
$
-
-
$
$1,320
-
Tgal
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$50
Cost:
$20
$30 880 $20 1 - - - - - - - - - - - - $30
880
kWh
$20
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$900
Cost:
$1,610
$430 13,100 $270 19 - - - - - - $200 - - - - - $430
13,100
kWh
$270
19
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$200
-
$
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$660
Cost:
$1,830
$360 1,100 $230 16 - - - - - - $70 - - - - - $360
1,100
kWh
$230
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$70
-
$
-
-
Tgal
-
-
$
10: 2.9113 USE SOLAR HEAT FOR HEAT Savings:
$470
Cost:
$1,400
$470 14,500 - - - - - - - - - - - - - - $470
14,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$280
Cost:
$500
$150 4,700 $100 7 - - - - $20 - $10 - - - - - $150
4,700
kWh
$100
7
kW-months/year
-
-
MMBtu
-
-
Tgal
$20
-
$
$10
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$511,150
Cost:
$60,320
$590 8,180 $80 5 $26,510 4,081 $(-210) (-108,400) $(-170,180) - $280 - $(-180) - $654,260 - $590
8,180
kWh
$80
5
kW-months/year
$26,510
4,081
MMBtu
$(-210)
(-108,400)
Tgal
$(-170,180)
-
$
$280
-
$
$(-180)
-
Tgal
$654,260
-
$
TOTAL IMPLEMENTED Savings:
$18,700
Cost:
$16,680
$540 6,680 $350 24 $16,630 2,560 $580 295,700 $20 - $80 - $500 - - - $540
6,680
kWh
$350
24
kW-months/year
$16,630
2,560
MMBtu
$580
295,700
Tgal
$20
-
$
$80
-
$
$500
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Primary Product