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IAC Assessment: CW0114
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IAC Assessment: CW0114
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IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product plastic injection molding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 35,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 4,954
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,738 1,708,640 kWh $0.12
Natural Gas $11,774 1,410 MMBtu $8.35
TOTAL ENERGY COSTS $214,512
RECOMMENDED SAVINGS* $27,409 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,504
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Primary Raw Material Electricity Usage Natural Gas Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,834
Cost:
$2,205
$1,262 10,645 $572 102 - - - - $1,262
10,645
kWh
$572
102
MMBtu
-
-
$
-
-
$
02: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$10,400
Cost:
-
- - - - - - $10,400 - -
-
kWh
-
-
MMBtu
-
-
$
$10,400
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$8,290
Cost:
$40,875
$290 2,446 - - $8,000 - - - $290
2,446
kWh
-
-
MMBtu
$8,000
-
$
-
-
$
04: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$244
Cost:
$95
$244 2,057 - - - - - - $244
2,057
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,314
Cost:
$4,006
$1,314 11,091 - - - - - - $1,314
11,091
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,504
Cost:
-
$1,504 12,683 - - - - - - $1,504
12,683
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$199
Cost:
$1,350
$199 1,680 - - - - - - $199
1,680
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,024
Cost:
$10,137
$2,024 17,070 - - - - - - $2,024
17,070
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,244
Cost:
$110
$1,244 10,486 - - - - - - $1,244
10,486
kWh
-
-
MMBtu
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$356
Cost:
$90
$356 2,999 - - - - - - $356
2,999
kWh
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,409
Cost:
$58,868
$8,437 71,157 $572 102 $8,000 - $10,400 - $8,437
71,157
kWh
$572
102
MMBtu
$8,000
-
$
$10,400
-
$
TOTAL IMPLEMENTED Savings:
$12,504
Cost:
$185
$2,104 17,739 - - - - $10,400 - $2,104
17,739
kWh
-
-
MMBtu
-
-
$
$10,400
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes Primary Raw Material Electricity Usage Natural Gas Administrative Changes Primary Raw Material