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IAC Assessment: CW0117
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IAC Assessment: CW0117
IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product Metal Heat Treating Products
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 45
Plant Area (Sq.Ft.) 45,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 6,257
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,832 4,558,246 kWh $0.05
Electricity Demand $165,928 10,796 kW-months/year $15.37
Electricity Fees $26,113 - $ -
Natural Gas $198,754 101,740 MMBtu $1.95
TOTAL ENERGY COSTS $877,742
RECOMMENDED SAVINGS* $264,768 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $228,092
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Water Usage Water Disposal Other Liquid (non-haz)
$ kWh $ kW-months/year $ Tgal $ Tgal $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,860
Cost:
$6,780
$4,860 95,557 - - - - - - - - $4,860
95,557
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
02: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$20,258
Cost:
$28,161
$20,258 398,300 - - - - - - - - $20,258
398,300
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
03: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$621
Cost:
$1,288
$439 8,630 $182 12 - - - - - - $439
8,630
kWh
$182
12
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
04: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$1,331
Cost:
$2,149
$501 9,855 $830 55 - - - - - - $501
9,855
kWh
$830
55
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
05: 3.5131 RECYCLE WHITE WATER Savings:
$2,598
Cost:
$6,039
$1 14 - - $530 162 $2,068 162 - - $1
14
kWh
-
-
kW-months/year
$530
162
Tgal
$2,068
162
Tgal
-
-
gal
06: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$217,090
Cost:
$846,410
$(-32,764) (-644,207) - - - - - - $249,854 97,257 $(-32,764)
(-644,207)
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
$249,854
97,257
gal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,334
Cost:
$255
$1,334 26,219 - - - - - - - - $1,334
26,219
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,576
Cost:
$32,850
$11,576 227,596 - - - - - - - - $11,576
227,596
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,222
Cost:
$15,730
$4,222 83,018 - - - - - - - - $4,222
83,018
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$879
Cost:
$5,742
$879 17,280 - - - - - - - - $879
17,280
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$264,768
Cost:
$945,404
$11,304 222,262 $1,012 67 $530 162 $2,068 162 $249,854 97,257 $11,304
222,262
kWh
$1,012
67
kW-months/year
$530
162
Tgal
$2,068
162
Tgal
$249,854
97,257
gal
TOTAL IMPLEMENTED Savings:
$228,092
Cost:
$867,375
$(-25,190) (-495,282) $830 55 $530 162 $2,068 162 $249,854 97,257 $(-25,190)
(-495,282)
kWh
$830
55
kW-months/year
$530
162
Tgal
$2,068
162
Tgal
$249,854
97,257
gal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ gal
Electricity Usage Electricity Demand Water Usage Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Water Usage Water Disposal Other Liquid (non-haz)