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IAC Assessment: DL0072
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IAC Assessment: DL0072
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IAC Center University of Delaware
Assessment Year 2011
Principal Product Poultry Products (Roasters)
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $500,000-$1,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 320,000
Annual Production 400,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,710,867 31,521,714 kWh $0.09
Natural Gas $785,412 109,085 MMBtu $7.20
TOTAL ENERGY COSTS $3,496,279
RECOMMENDED SAVINGS* $715,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,930
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$282,000
Cost:
$500,000
$282,000 3,280,000 - - $282,000
3,280,000
kWh
-
-
MMBtu
02: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$136,800
Cost:
$100,000
- - $136,800 19,000 -
-
kWh
$136,800
19,000
MMBtu
03: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$19,600
Cost:
$5,000
- - $19,600 2,700 -
-
kWh
$19,600
2,700
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$44,400
Cost:
$2,000
$44,400 517,000 - - $44,400
517,000
kWh
-
-
MMBtu
05: 2.5194 REDESIGN PROCESS Savings:
$50,600
Cost:
$5,000
$50,600 588,000 - - $50,600
588,000
kWh
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$33,200
Cost:
$34,175
$33,200 386,000 - - $33,200
386,000
kWh
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,600
Cost:
$12,840
$8,600 100,000 - - $8,600
100,000
kWh
-
-
MMBtu
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$9,150
Cost:
$13,000
$9,150 106,397 - - $9,150
106,397
kWh
-
-
MMBtu
09: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$24,840
Cost:
$2,500
$24,840 288,823 - - $24,840
288,823
kWh
-
-
MMBtu
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$27,520
Cost:
$65,000
$27,520 320,000 - - $27,520
320,000
kWh
-
-
MMBtu
11: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$26,800
Cost:
$5,500
$26,800 312,000 - - $26,800
312,000
kWh
-
-
MMBtu
12: 2.7314 REDUCE VENTILATION AIR Savings:
$44,740
Cost:
$4,400
$44,740 520,252 - - $44,740
520,252
kWh
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,200
Cost:
$6,125
$2,200 25,589 - - $2,200
25,589
kWh
-
-
MMBtu
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,009
Cost:
$1,045
$5,009 58,240 - - $5,009
58,240
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$715,459
Cost:
$756,585
$559,059 6,502,301 $156,400 21,700 $559,059
6,502,301
kWh
$156,400
21,700
MMBtu
TOTAL IMPLEMENTED Savings:
$80,930
Cost:
$26,025
$80,930 941,061 - - $80,930
941,061
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas