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IAC Assessment: DL0239
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IAC Assessment: DL0239
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Delaware
Assessment Year 2024
Principal Product Flavored uncarbonated beverage
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 151,000 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,423,595 41,257,744 kWh $0.08
Electricity Demand $637,133 76,166 kW-months/year $8.37
Electricity Fees $1,299 - $ -
Natural Gas $534,836 241,993 MMBtu $2.21
TOTAL ENERGY COSTS $4,596,863
RECOMMENDED SAVINGS* $677,314 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$17,306
Cost:
$1,250
$14,657 176,594 $2,649 300 - - - - $14,657
176,594
kWh
$2,649
300
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,623
Cost:
$17,500
$5,610 67,586 $1,013 121 - - - - $5,610
67,586
kWh
$1,013
121
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$37,050
Cost:
$110,000
- - - - $13,329 6,031 $23,721 2,630 -
-
kWh
-
-
kW-months/year
$13,329
6,031
MMBtu
$23,721
2,630
Tgal
04: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$61,029
Cost:
$10,000
- - - - $25,448 11,515 $35,581 3,945 -
-
kWh
-
-
kW-months/year
$25,448
11,515
MMBtu
$35,581
3,945
Tgal
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$9,543
Cost:
$2,247
- - - - $9,543 4,318 - - -
-
kWh
-
-
kW-months/year
$9,543
4,318
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$397,405
Cost:
$140,000
$336,578 4,055,152 $60,827 7,267 - - - - $336,578
4,055,152
kWh
$60,827
7,267
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$61,587
Cost:
$28,225
$52,160 628,435 $9,427 1,126 - - - - $52,160
628,435
kWh
$9,427
1,126
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$42,185
Cost:
$51,431
$35,728 430,454 $6,457 771 - - - - $35,728
430,454
kWh
$6,457
771
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$44,586
Cost:
$1,934
$37,761 454,955 $6,825 815 - - - - $37,761
454,955
kWh
$6,825
815
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$677,314
Cost:
$362,587
$482,494 5,813,176 $87,198 10,400 $48,320 21,864 $59,302 6,575 $482,494
5,813,176
kWh
$87,198
10,400
kW-months/year
$48,320
21,864
MMBtu
$59,302
6,575
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage