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IAC Assessment: DS0054
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IAC Assessment: DS0054
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IAC Center South Dakota State
Assessment Year 1996
Principal Product After Market Cabs & Roll Over Bars
NAICS n/a
SIC 3531 - Construction Machinery
Sales $5,000,000-$10,000,000
# of Employees 113
Plant Area (Sq.Ft.) 88,076
Annual Production 30,000 Pieces
Production Hrs. Annual 6,500
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,635 1,549,531 kWh $0.02
Electricity Demand $36,033 7,716 kW-months/year $4.67
Electricity Fees $1,209 - $ -
Natural Gas $33,317 13,194 MMBtu $2.53
TOTAL ENERGY COSTS $111,222
RECOMMENDED SAVINGS* $75,903 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,131
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Primary Raw Material By-product Production Electricity Usage Electricity Demand Other Liquid (haz) Primary Raw Material By-product Production
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,316
Cost:
$11,936
$1,935 98,183 $1,381 217 - - - - - - $1,935
98,183
kWh
$1,381
217
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$949
Cost:
$2,852
$417 21,102 $532 84 - - - - - - $417
21,102
kWh
$532
84
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,415
Cost:
$3,500
$460 23,447 $955 150 - - - - - - $460
23,447
kWh
$955
150
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,866
Cost:
$240
$1,866 94,959 - - - - - - - - $1,866
94,959
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,755
Cost:
$4,750
- - - - - - - - $1,755 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$1,755
-
$
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$39,602
Cost:
$6,000
- - - - $2,082 482 $37,520 - - - -
-
kWh
-
-
kW-months/year
$2,082
482
gal
$37,520
-
$
-
-
$
07: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$27,000
Cost:
$15,600
- - - - - - $27,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$27,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,903
Cost:
$44,878
$4,678 237,691 $2,868 451 $2,082 482 $64,520 - $1,755 - $4,678
237,691
kWh
$2,868
451
kW-months/year
$2,082
482
gal
$64,520
-
$
$1,755
-
$
TOTAL IMPLEMENTED Savings:
$33,131
Cost:
$30,628
$4,218 214,244 $1,913 301 - - $27,000 - - - $4,218
214,244
kWh
$1,913
301
kW-months/year
-
-
gal
$27,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Primary Raw Material By-product Production Electricity Usage Electricity Demand Other Liquid (haz) Primary Raw Material By-product Production