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IAC Assessment: GT0246
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IAC Assessment: GT0246
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IAC Center Georgia Institute of Technology
Assessment Year 1985
Principal Product SYNTHETIC FIBER DYEING
NAICS n/a
SIC 2262 - Finishing Plants, Manmade
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 0
Annual Production 7,250,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,125 1,919,988 kWh $0.05
Natural Gas $313,057 66,441 MMBtu $4.71
TOTAL ENERGY COSTS $418,182
RECOMMENDED SAVINGS* $159,366 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,746
#|Description Savings
Cost
Status Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal
$ kWh $ MMBtu $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,720
Cost:
$300
- - $24,720 5,409 - - -
-
kWh
$24,720
5,409
MMBtu
-
-
MMBtu
02: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$50,893
Cost:
$35,000
- - $50,893 11,136 - - -
-
kWh
$50,893
11,136
MMBtu
-
-
MMBtu
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$1,682
Cost:
$4,000
- - $1,682 368 - - -
-
kWh
$1,682
368
MMBtu
-
-
MMBtu
04: 2.5192 MODIFY TEXTILE DRYERS Savings:
$17,587
Cost:
$23,000
- - $17,587 3,840 - - -
-
kWh
$17,587
3,840
MMBtu
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$577
Cost:
$821
$577 10,551 - - - - $577
10,551
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$449
Cost:
$800
$449 8,206 - - - - $449
8,206
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$63,458
Cost:
$120,000
- - $113,266 24,785 $(-49,808) (-25,900) -
-
kWh
$113,266
24,785
MMBtu
$(-49,808)
(-25,900)
MMBtu
TOTAL RECOMMENDED Savings:
$159,366
Cost:
$183,921
$1,026 18,757 $208,148 45,538 $(-49,808) (-25,900) $1,026
18,757
kWh
$208,148
45,538
MMBtu
$(-49,808)
(-25,900)
MMBtu
TOTAL IMPLEMENTED Savings:
$25,746
Cost:
$1,921
$1,026 18,757 $24,720 5,409 - - $1,026
18,757
kWh
$24,720
5,409
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal