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IAC Assessment: GT0585
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IAC Assessment: GT0585
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IAC Center Georgia Institute of Technology
Assessment Year 1996
Principal Product commercial printing
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 188,000
Annual Production 58,000,000 Pounds
Production Hrs. Annual 8,700
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $707,735 18,624,561 kWh $0.04
Electricity Demand $169,577 49,039 kW-months/year $3.46
Electricity Fees $140,214 - $ -
Natural Gas $192,376 53,984 MMBtu $3.56
LPG $19,464 1,877 MMBtu $10.37
TOTAL ENERGY COSTS $1,241,866
RECOMMENDED SAVINGS* $189,164 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,231
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ gal
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$10,089
Cost:
-
- - $9,609 976 $480 - - - - - - - -
-
kWh
$9,609
976
kW-months/year
$480
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$33,556
Cost:
$59,500
- - $31,958 9,219 $1,598 - - - - - - - -
-
kWh
$31,958
9,219
kW-months/year
$1,598
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,120
Cost:
$700
$9,400 247,362 $1,190 344 $530 - - - - - - - $9,400
247,362
kWh
$1,190
344
kW-months/year
$530
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,316
Cost:
$25,922
$16,104 423,798 $2,295 664 $917 - - - - - - - $16,104
423,798
kWh
$2,295
664
kW-months/year
$917
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$21,363
Cost:
$74,200
$17,029 448,124 $3,278 948 $1,056 - - - - - - - $17,029
448,124
kWh
$3,278
948
kW-months/year
$1,056
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,520
Cost:
$9,000
$3,820 100,528 $477 144 $223 - - - - - - - $3,820
100,528
kWh
$477
144
kW-months/year
$223
-
$
-
-
MMBtu
-
-
MMBtu
-
-
gal
07: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$12,700
Cost:
$27,000
- - - - - - $(-6,680) (-1,877) $19,380 1,877 - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-6,680)
(-1,877)
MMBtu
$19,380
1,877
MMBtu
-
-
gal
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$65,150
Cost:
$150,000
$70,966 1,867,526 $13,611 3,936 $4,453 - $(-23,880) (-6,708) - - - - $70,966
1,867,526
kWh
$13,611
3,936
kW-months/year
$4,453
-
$
$(-23,880)
(-6,708)
MMBtu
-
-
MMBtu
-
-
gal
09: 3.8141 REGENERATE CLEANING SOLVENT ON-SITE AND REUSE Savings:
$11,350
Cost:
$20,000
- - - - - - - - - - $11,350 3,757 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$11,350
3,757
gal
TOTAL RECOMMENDED Savings:
$189,164
Cost:
$366,322
$117,319 3,087,338 $62,418 16,231 $9,257 - $(-30,560) (-8,585) $19,380 1,877 $11,350 3,757 $117,319
3,087,338
kWh
$62,418
16,231
kW-months/year
$9,257
-
$
$(-30,560)
(-8,585)
MMBtu
$19,380
1,877
MMBtu
$11,350
3,757
gal
TOTAL IMPLEMENTED Savings:
$139,231
Cost:
$236,122
$96,470 2,538,686 $58,663 15,139 $7,978 - $(-23,880) (-6,708) - - - - $96,470
2,538,686
kWh
$58,663
15,139
kW-months/year
$7,978
-
$
$(-23,880)
(-6,708)
MMBtu
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Other Liquid (haz)