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IAC Assessment: GT0674
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IAC Assessment: GT0674
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Extruded Aluminum/Vinyl
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 142,000
Annual Production 22,200,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,164 7,771,395 kWh $0.03
Electricity Demand $229,397 19,091 kW-months/year $12.02
Electricity Fees $27,100 - $ -
Natural Gas $276,376 59,057 MMBtu $4.68
TOTAL ENERGY COSTS $853,764
RECOMMENDED SAVINGS* $444,380 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,348
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$45,500
Cost:
$60,000
- - - - - - - - - - - - - - $45,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$45,500
-
$
02: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$9,592
Cost:
-
- - - - - - $10,492 2,851 - - - - $(-900) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,492
2,851
MMBtu
-
-
Tgal
-
-
$
$(-900)
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,037
Cost:
$400
- - - - - - $4,037 1,046 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,037
1,046
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$15,646
Cost:
$11,100
- - - - - - $6,000 1,630 $9,646 1,376,300 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,000
1,630
MMBtu
$9,646
1,376,300
Tgal
-
-
$
-
-
$
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$22,910
Cost:
$13,671
- - - - - - $22,910 6,226 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,910
6,226
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,892
Cost:
$14,981
$1,083 31,946 $685 57 $124 - - - - - - - - - - - $1,083
31,946
kWh
$685
57
kW-months/year
$124
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$419
Cost:
$100
$230 7,327 $165 14 $24 - - - - - - - - - - - $230
7,327
kWh
$165
14
kW-months/year
$24
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,577
Cost:
$2,925
$5,262 164,420 - - $315 - - - - - - - - - - - $5,262
164,420
kWh
-
-
kW-months/year
$315
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$20,189
Cost:
-
- - - - - - - - $11,215 2,880,000 - - $8,974 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$11,215
2,880,000
Tgal
-
-
$
$8,974
-
$
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$12,618
Cost:
-
- - - - - - - - $7,009 1,800,000 - - $5,609 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,009
1,800,000
Tgal
-
-
$
$5,609
-
$
-
-
$
11: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$306,000
Cost:
$215,000
- - - - - - - - - - $306,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$306,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$444,380
Cost:
$318,177
$6,575 203,693 $850 71 $463 - $43,439 11,753 $27,870 6,056,300 $306,000 - $13,683 - $45,500 - $6,575
203,693
kWh
$850
71
kW-months/year
$463
-
$
$43,439
11,753
MMBtu
$27,870
6,056,300
Tgal
$306,000
-
$
$13,683
-
$
$45,500
-
$
TOTAL IMPLEMENTED Savings:
$6,348
Cost:
$15,481
$1,313 39,273 $850 71 $148 - $4,037 1,046 - - - - - - - - $1,313
39,273
kWh
$850
71
kW-months/year
$148
-
$
$4,037
1,046
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost