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IAC Assessment: GT0689
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IAC Assessment: GT0689
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product PVC Pipe And Vinyl Siding
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 255
Plant Area (Sq.Ft.) 983,000
Annual Production 51,983 Tons
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $604,296 19,421,161 kWh $0.03
Electricity Demand $188,279 15,669 kW-months/year $12.02
Electricity Fees $47,865 - $ -
Natural Gas $5,429 878 MMBtu $6.18
TOTAL ENERGY COSTS $848,421
RECOMMENDED SAVINGS* $574,754 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ $ $ gal $ $ $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$32,450
Cost:
-
- - - - - - - - $32,450 - - - - - -
-
kWh
-
-
$
-
-
gal
-
-
$
$32,450
-
$
-
-
$
-
-
$
02: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$9,458
Cost:
$8,900
- - - - $2,552 3,402 $(-300) - - - $7,206 - - - -
-
kWh
-
-
$
$2,552
3,402
gal
$(-300)
-
$
-
-
$
$7,206
-
$
-
-
$
03: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$72,000
Cost:
$112,000
- - - - - - $72,000 - - - - - - - -
-
kWh
-
-
$
-
-
gal
$72,000
-
$
-
-
$
-
-
$
-
-
$
04: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$336,000
Cost:
$225,000
- - - - - - - - - - - - $336,000 - -
-
kWh
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
$336,000
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,495
Cost:
$2,000
$1,410 36,342 $85 - - - - - - - - - - - $1,410
36,342
kWh
$85
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$82,231
Cost:
-
$51,727 1,643,904 $3,104 - - - $27,400 - - - - - - - $51,727
1,643,904
kWh
$3,104
-
$
-
-
gal
$27,400
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,460
Cost:
$32,400
$6,094 201,641 $366 - - - - - - - - - - - $6,094
201,641
kWh
$366
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$16,070
Cost:
$61,209
$15,163 519,930 $907 - - - - - - - - - - - $15,163
519,930
kWh
$907
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,228
Cost:
-
$1,158 35,756 $70 - - - - - - - - - - - $1,158
35,756
kWh
$70
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,362
Cost:
$72,500
$4,587 113,130 $275 - - - $12,500 - - - - - - - $4,587
113,130
kWh
$275
-
$
-
-
gal
$12,500
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$574,754
Cost:
$514,009
$80,139 2,550,703 $4,807 - $2,552 3,402 $111,600 - $32,450 - $7,206 - $336,000 - $80,139
2,550,703
kWh
$4,807
-
$
$2,552
3,402
gal
$111,600
-
$
$32,450
-
$
$7,206
-
$
$336,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production