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IAC Assessment: GT0705
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IAC Assessment: GT0705
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Towels
NAICS n/a
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 105,000
Annual Production 7,055,116 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $162,157 5,405,231 kWh $0.03
Electricity Demand $132,757 11,673 kW-months/year $11.37
Electricity Fees $31,731 - $ -
Natural Gas $272,877 74,306 MMBtu $3.67
TOTAL ENERGY COSTS $715,340
RECOMMENDED SAVINGS* $183,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,877
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$37,979
Cost:
$10,000
- - - - - - $37,979 10,343 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$37,979
10,343
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,635
Cost:
$8,000
- - - - - - - - - - - - - - $6,635 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$6,635
-
$
-
-
Tgal
03: 3.4151 MINIMIZE WATER USAGE Savings:
$1,457
Cost:
$300
- - - - - - - - $619 243,600 - - - - - - $838 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$619
243,600
Tgal
-
-
lb
-
-
$
-
-
$
$838
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,420
Cost:
-
$1,471 49,041 $791 70 $158 - - - - - - - - - - - - - $1,471
49,041
kWh
$791
70
kW-months/year
$158
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,265
Cost:
-
- - - - - - - - - - $3,265 158,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$3,265
158,000
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,784
Cost:
$16,840
$4,042 134,720 $2,193 193 $549 - - - - - - - - - - - - - $4,042
134,720
kWh
$2,193
193
kW-months/year
$549
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,152
Cost:
$44,647
$2,774 92,463 $1,914 168 $464 - - - - - - - - - - - - - $2,774
92,463
kWh
$1,914
168
kW-months/year
$464
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$120,000
Cost:
$700,000
- - - - - - - - - - - - $120,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$120,000
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$183,692
Cost:
$779,787
$8,287 276,224 $4,898 431 $1,171 - $37,979 10,343 $619 243,600 $3,265 158,000 $120,000 - $6,635 - $838 - $8,287
276,224
kWh
$4,898
431
kW-months/year
$1,171
-
$
$37,979
10,343
MMBtu
$619
243,600
Tgal
$3,265
158,000
lb
$120,000
-
$
$6,635
-
$
$838
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,877
Cost:
$300
$1,471 49,041 $791 70 $158 - - - $619 243,600 - - - - - - $838 - $1,471
49,041
kWh
$791
70
kW-months/year
$158
-
$
-
-
MMBtu
$619
243,600
Tgal
-
-
lb
-
-
$
-
-
$
$838
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption