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IAC Assessment: GT0709
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IAC Assessment: GT0709
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IAC Center Georgia Institute of Technology
Assessment Year 2001
Principal Product Aluminum Door/Window Frames
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 380
Plant Area (Sq.Ft.) 235,000
Annual Production 13,200,000 Pounds
Production Hrs. Annual 7,224
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $503,214 12,376,578 kWh $0.04
Electricity Fees $35,225 - $ -
Natural Gas $173,283 38,530 MMBtu $4.50
TOTAL ENERGY COSTS $1,274,222
RECOMMENDED SAVINGS* $651,051 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Water Consumption
$ kWh $ $ $ MMBtu $ gal $ $ $ $ $ Tgal
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,318
Cost:
$500
$3,087 120,307 $231 - - - - - - - - - - - $3,087
120,307
kWh
$231
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,200
Cost:
$250
$2,056 58,850 $144 - - - - - - - - - - - $2,056
58,850
kWh
$144
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,340
Cost:
$1,150
$4,056 115,920 $284 - - - - - - - - - - - $4,056
115,920
kWh
$284
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,241
Cost:
$850
$2,094 81,542 $147 - - - - - - - - - - - $2,094
81,542
kWh
$147
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
05: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$30,130
Cost:
-
- - $30,130 - - - - - - - - - - - -
-
kWh
$30,130
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
06: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$205,424
Cost:
$21,200
$(-4,104) (-70,272) $(-287) - - - - - $210,815 - - - $(-1,000) - $(-4,104)
(-70,272)
kWh
$(-287)
-
$
-
-
MMBtu
-
-
gal
$210,815
-
$
-
-
$
$(-1,000)
-
Tgal
07: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,125
Cost:
$1,000
- - - - $2,125 472 - - - - - - - - -
-
kWh
-
-
$
$2,125
472
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,850
Cost:
$2,000
- - - - $2,850 634 - - - - - - - - -
-
kWh
-
-
$
$2,850
634
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$360,000
Cost:
$1,600,000
- - $(-202,500) - - - $562,500 2,181,319 - - - - - - -
-
kWh
$(-202,500)
-
$
-
-
MMBtu
$562,500
2,181,319
gal
-
-
$
-
-
$
-
-
Tgal
10: 3.4155 METER WASTE WATER Savings:
$8,955
Cost:
$6,500
- - - - - - - - - - $8,955 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$8,955
-
$
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,468
Cost:
$29,375
$27,540 787,500 $1,928 - - - - - - - - - - - $27,540
787,500
kWh
$1,928
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$651,051
Cost:
$1,662,825
$34,729 1,093,847 $(-169,923) - $4,975 1,106 $562,500 2,181,319 $210,815 - $8,955 - $(-1,000) - $34,729
1,093,847
kWh
$(-169,923)
-
$
$4,975
1,106
MMBtu
$562,500
2,181,319
gal
$210,815
-
$
$8,955
-
$
$(-1,000)
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ $ $ MMBtu $ gal $ $ $ $ $ Tgal
Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Water Consumption