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IAC Assessment: GT0846
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IAC Assessment: GT0846
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IAC Center Georgia Institute of Technology
Assessment Year 2008
Principal Product Carpet
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $100,000,000-$500,000,000
# of Employees 365
Plant Area (Sq.Ft.) 348,000
Annual Production 234,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $694,446 17,606,200 kWh $0.04
Electricity Demand $167,530 39,888 kW-months/year $4.20
Natural Gas $2,989,254 364,830 MMBtu $8.19
Fuel Oil #6 $1,214,438 165,751 MMBtu $7.33
TOTAL ENERGY COSTS $5,065,668
RECOMMENDED SAVINGS* $905,525 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $317,187
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$61,777
Cost:
$40,000
- - - - $56,777 6,924 - - $5,000 - - - -
-
kWh
-
-
kW-months/year
$56,777
6,924
MMBtu
-
-
Tgal
$5,000
-
$
-
-
Tgal
02: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$16,146
Cost:
$15,536
- - - - $16,146 1,969 - - - - - - -
-
kWh
-
-
kW-months/year
$16,146
1,969
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$830
Cost:
$1,094
- - - - $830 101 - - - - - - -
-
kWh
-
-
kW-months/year
$830
101
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$17,989
Cost:
$26,900
- - - - $11,915 1,453 $3,037 791 - - $3,037 - -
-
kWh
-
-
kW-months/year
$11,915
1,453
MMBtu
$3,037
791
Tgal
-
-
$
$3,037
-
Tgal
05: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$551,313
Cost:
$130,000
- - - - $537,583 65,559 - - - - $13,730 - -
-
kWh
-
-
kW-months/year
$537,583
65,559
MMBtu
-
-
Tgal
-
-
$
$13,730
-
Tgal
06: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$59,040
Cost:
$65,000
- - - - $59,040 7,200 - - - - - - -
-
kWh
-
-
kW-months/year
$59,040
7,200
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$155,720
Cost:
$30,000
$130,222 3,035,482 $25,498 6,071 - - - - - - - - $130,222
3,035,482
kWh
$25,498
6,071
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,504
Cost:
$70,103
$20,492 477,660 $4,012 955 - - - - - - - - $20,492
477,660
kWh
$4,012
955
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$18,206
Cost:
$35,000
$15,048 376,200 $3,158 752 - - - - - - - - $15,048
376,200
kWh
$3,158
752
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$905,525
Cost:
$413,633
$165,762 3,889,342 $32,668 7,778 $682,291 83,206 $3,037 791 $5,000 - $16,767 - $165,762
3,889,342
kWh
$32,668
7,778
kW-months/year
$682,291
83,206
MMBtu
$3,037
791
Tgal
$5,000
-
$
$16,767
-
Tgal
TOTAL IMPLEMENTED Savings:
$317,187
Cost:
$220,639
$150,714 3,513,142 $29,510 7,026 $131,963 16,093 - - $5,000 - - - $150,714
3,513,142
kWh
$29,510
7,026
kW-months/year
$131,963
16,093
MMBtu
-
-
Tgal
$5,000
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption