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IAC Assessment: HO0182
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IAC Assessment: HO0182
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IAC Center Hofstra Univ.
Assessment Year 1998
Principal Product Windows
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 60,000
Annual Production 125,000 Pieces
Production Hrs. Annual 2,400
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,645 1,005,276 kWh $0.09
Electricity Demand $27,690 3,990 kW-months/year $6.94
Electricity Fees $(-35,550) - $ -
Natural Gas $18,493 2,059 MMBtu $8.98
TOTAL ENERGY COSTS $100,278
RECOMMENDED SAVINGS* $48,282 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,647
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,263
Cost:
$4,043
$1,651 18,464 $612 88 - - - - - - - - - - - - $1,651
18,464
kWh
$612
88
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$353
Cost:
$632
$353 4,103 - - - - - - - - - - - - - - $353
4,103
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$676
Cost:
$1,000
- - $676 45 - - - - - - - - - - - - -
-
kWh
$676
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,660
Cost:
$6,000
- - - - - - $4,660 519 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,660
519
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,849
Cost:
$500
- - - - - - - - - - $1,849 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$1,849
-
$
-
-
$
-
-
Tgal
06: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$8,786
Cost:
$27,500
- - - - $8,786 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,786
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$840
Cost:
$500
- - - - - - - - $840 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$840
-
$
-
-
$
-
-
$
-
-
Tgal
08: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$7,800
Cost:
$300
- - - - - - - - $7,800 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,800
-
$
-
-
$
-
-
$
-
-
Tgal
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$3,000
Cost:
$500
- - - - - - - - $3,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,000
-
$
-
-
$
-
-
$
-
-
Tgal
10: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$11,066
Cost:
$11,000
- - - - - - - - - - - - - - $11,066 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$11,066
-
Tgal
11: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$6,989
Cost:
$3,000
- - - - - - - - - - - - $6,989 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$6,989
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$48,282
Cost:
$54,975
$2,004 22,567 $1,288 133 $8,786 - $4,660 519 $11,640 - $1,849 - $6,989 - $11,066 - $2,004
22,567
kWh
$1,288
133
kW-months/year
$8,786
-
$
$4,660
519
MMBtu
$11,640
-
$
$1,849
-
$
$6,989
-
$
$11,066
-
Tgal
TOTAL IMPLEMENTED Savings:
$37,647
Cost:
$26,975
$2,004 22,567 $1,288 133 - - $4,660 519 $11,640 - - - $6,989 - $11,066 - $2,004
22,567
kWh
$1,288
133
kW-months/year
-
-
$
$4,660
519
MMBtu
$11,640
-
$
-
-
$
$6,989
-
$
$11,066
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption