IAC logo
IAC Assessment: HO0204
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: HO0204
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Hofstra Univ.
Assessment Year 1999
Principal Product Custom Stamped Metal Parts
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 35,000
Annual Production 250,000 Pounds
Production Hrs. Annual 4,500
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,070 997,069 kWh $0.09
Electricity Demand $23,855 2,666 kW-months/year $8.95
Electricity Fees $(-8,882) - $ -
Natural Gas $435 15 MMBtu $29.00
Fuel Oil #2 $39,139 8,559 MMBtu $4.57
TOTAL ENERGY COSTS $163,217
RECOMMENDED SAVINGS* $38,085 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,296
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,583
Cost:
$16,842
$8,364 97,011 $2,219 248 - - - - - - $8,364
97,011
kWh
$2,219
248
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$901
Cost:
-
$901 10,551 - - - - - - - - $901
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$393
Cost:
$492
$393 22,274 - - - - - - - - $393
22,274
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,928
Cost:
$2,000
$1,520 17,585 $408 46 - - - - - - $1,520
17,585
kWh
$408
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,517
Cost:
$1,424
- - - - $1,517 332 - - - - -
-
kWh
-
-
kW-months/year
$1,517
332
MMBtu
-
-
Tgal
-
-
$
06: 2.2123 INSULATE FEEDWATER TANK Savings:
$526
Cost:
$438
- - - - $526 115 - - - - -
-
kWh
-
-
kW-months/year
$526
115
MMBtu
-
-
Tgal
-
-
$
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,911
Cost:
$2,450
- - - - $3,911 856 - - - - -
-
kWh
-
-
kW-months/year
$3,911
856
MMBtu
-
-
Tgal
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,470
Cost:
$483
- - - - $1,470 322 - - - - -
-
kWh
-
-
kW-months/year
$1,470
322
MMBtu
-
-
Tgal
-
-
$
09: 4.641 ELIMINATE SHUTDOWNS OF CONTROLS DUE TO OVERHEATING Savings:
$5,342
Cost:
$1,760
- - - - - - - - $5,342 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,342
-
$
10: 4.653 MAINTAIN/ENLARGE A STOCK OF SPARE PARTS Savings:
$1,125
Cost:
$318
- - - - - - - - $1,125 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,125
-
$
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$600
Cost:
$250
- - - - - - - - $600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$600
-
$
12: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$6,410
Cost:
$1,424
- - - - - - - - $6,410 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,410
-
$
13: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,250
Cost:
$120
- - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,250
-
$
14: 3.4151 MINIMIZE WATER USAGE Savings:
$1,129
Cost:
$600
- - - - - - $1,129 650,847 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,129
650,847
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$38,085
Cost:
$28,601
$11,178 147,421 $2,627 294 $7,424 1,625 $1,129 650,847 $15,727 - $11,178
147,421
kWh
$2,627
294
kW-months/year
$7,424
1,625
MMBtu
$1,129
650,847
Tgal
$15,727
-
$
TOTAL IMPLEMENTED Savings:
$19,296
Cost:
$20,168
$9,265 107,562 $2,219 248 $4,437 971 - - $3,375 - $9,265
107,562
kWh
$2,219
248
kW-months/year
$4,437
971
MMBtu
-
-
Tgal
$3,375
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Fuel Oil #2 Water Disposal One-time Revenue or Avoided Cost