IAC logo
IAC Assessment: HO0206
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: HO0206
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Hofstra Univ.
Assessment Year 1999
Principal Product Molded Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 75,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,366 1,183,470 kWh $0.08
Electricity Demand $40,575 4,909 kW-months/year $8.27
Electricity Fees $5,874 - $ -
Natural Gas $65,412 9,482 MMBtu $6.90
TOTAL ENERGY COSTS $203,227
RECOMMENDED SAVINGS* $74,083 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,193
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,885
Cost:
$30,185
$16,850 218,347 $4,035 41 - - - - - - $16,850
218,347
kWh
$4,035
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,615
Cost:
$4,800
$4,615 59,789 - - - - - - - - $4,615
59,789
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$490
Cost:
$4,370
$490 25,498 - - - - - - - - $490
25,498
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,390
Cost:
$2,840
- - - - $2,390 346 - - - - -
-
kWh
-
-
kW-months/year
$2,390
346
MMBtu
-
-
$
-
-
$
05: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$1,560
Cost:
$500
- - - - - - - - $1,560 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,560
-
$
06: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$2,925
Cost:
$5,600
- - - - - - - - $2,925 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,925
-
$
07: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$7,800
Cost:
$32,000
- - - - - - - - $7,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,800
-
$
08: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$12,480
Cost:
$35,677
- - - - - - - - $12,480 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$12,480
-
$
09: 4.6230 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$1,680
Cost:
$3,200
- - - - - - - - $1,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,680
-
$
10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$4,155
Cost:
$7,500
- - - - - - - - $4,155 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,155
-
$
11: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,700
Cost:
$30,000
- - - - - - - - $11,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$11,700
-
$
12: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$3,403
Cost:
-
- - - - - - $3,403 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,403
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$74,083
Cost:
$156,672
$21,955 303,634 $4,035 41 $2,390 346 $3,403 - $42,300 - $21,955
303,634
kWh
$4,035
41
kW-months/year
$2,390
346
MMBtu
$3,403
-
$
$42,300
-
$
TOTAL IMPLEMENTED Savings:
$40,193
Cost:
$73,025
$16,850 218,347 $4,035 41 $2,390 346 $3,403 - $13,515 - $16,850
218,347
kWh
$4,035
41
kW-months/year
$2,390
346
MMBtu
$3,403
-
$
$13,515
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost