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IAC Assessment: HO0206
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IAC Assessment: HO0206
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IAC Center Hofstra Univ.
Assessment Year 1999
Principal Product Molded Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 75,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,366 1,183,470 kWh $0.08
Electricity Demand $40,575 4,909 kW-months/year $8.27
Electricity Fees $5,874 - $ -
Natural Gas $65,412 9,482 MMBtu $6.90
TOTAL ENERGY COSTS $203,227
RECOMMENDED SAVINGS* $74,083 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,193
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,885
Cost:
$30,185
$16,850 218,347 $4,035 41 - - - - - - $16,850
218,347
kWh
$4,035
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,615
Cost:
$4,800
$4,615 59,789 - - - - - - - - $4,615
59,789
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$490
Cost:
$4,370
$490 25,498 - - - - - - - - $490
25,498
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,390
Cost:
$2,840
- - - - $2,390 346 - - - - -
-
kWh
-
-
kW-months/year
$2,390
346
MMBtu
-
-
$
-
-
$
05: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$1,560
Cost:
$500
- - - - - - - - $1,560 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,560
-
$
06: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$2,925
Cost:
$5,600
- - - - - - - - $2,925 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,925
-
$
07: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$7,800
Cost:
$32,000
- - - - - - - - $7,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,800
-
$
08: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$12,480
Cost:
$35,677
- - - - - - - - $12,480 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$12,480
-
$
09: 4.623 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$1,680
Cost:
$3,200
- - - - - - - - $1,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,680
-
$
10: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$4,155
Cost:
$7,500
- - - - - - - - $4,155 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,155
-
$
11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,700
Cost:
$30,000
- - - - - - - - $11,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$11,700
-
$
12: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$3,403
Cost:
-
- - - - - - $3,403 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,403
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$74,083
Cost:
$156,672
$21,955 303,634 $4,035 41 $2,390 346 $3,403 - $42,300 - $21,955
303,634
kWh
$4,035
41
kW-months/year
$2,390
346
MMBtu
$3,403
-
$
$42,300
-
$
TOTAL IMPLEMENTED Savings:
$40,193
Cost:
$73,025
$16,850 218,347 $4,035 41 $2,390 346 $3,403 - $13,515 - $16,850
218,347
kWh
$4,035
41
kW-months/year
$2,390
346
MMBtu
$3,403
-
$
$13,515
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost