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IAC Assessment: IA0091
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IAC Assessment: IA0091
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IAC Center Iowa State University
Assessment Year 1994
Principal Product castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 400,000
Annual Production 18,600 Tons
Production Hrs. Annual 6,600
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,193,662 36,921,747 kWh $0.03
Natural Gas $310,084 79,316 MMBtu $3.91
TOTAL ENERGY COSTS $1,503,746
RECOMMENDED SAVINGS* $93,906 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $92,193
#|Description Savings
Cost
Status Electricity Usage Administrative Changes Electricity Usage Administrative Changes
$ kWh $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$64,093
Cost:
$4,700
- - $64,093 - -
-
kWh
$64,093
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,691
Cost:
$9,871
$10,691 272,274 - - $10,691
272,274
kWh
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$527
Cost:
$1,386
$527 12,603 - - $527
12,603
kWh
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,200
Cost:
$150
$8,200 275,791 - - $8,200
275,791
kWh
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,028
Cost:
$40
$1,028 24,326 - - $1,028
24,326
kWh
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,181
Cost:
$1,168
$8,181 193,728 - - $8,181
193,728
kWh
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$805
Cost:
$665
$805 20,223 - - $805
20,223
kWh
-
-
$
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$381
Cost:
-
$381 - - - $381
-
kWh
-
-
$
TOTAL RECOMMENDED Savings:
$93,906
Cost:
$17,980
$29,813 798,945 $64,093 - $29,813
798,945
kWh
$64,093
-
$
TOTAL IMPLEMENTED Savings:
$92,193
Cost:
$15,929
$28,100 766,119 $64,093 - $28,100
766,119
kWh
$64,093
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Administrative Changes Electricity Usage Administrative Changes