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IAC Assessment: IA0130
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IAC Assessment: IA0130
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IAC Center Iowa State University
Assessment Year 1995
Principal Product Hydraulic cylinders
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 235
Plant Area (Sq.Ft.) 180,000
Annual Production 240,000 Pieces
Production Hrs. Annual 6,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $175,707 4,388,335 kWh $0.04
Natural Gas $65,864 21,668 MMBtu $3.04
TOTAL ENERGY COSTS $244,821
RECOMMENDED SAVINGS* $34,819 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,530
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,157
Cost:
$22,800
$8,157 197,538 - - - - $8,157
197,538
kWh
-
-
MMBtu
-
-
lb
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$607
Cost:
-
$607 17,585 - - - - $607
17,585
kWh
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,470
Cost:
$342
$3,470 86,753 - - - - $3,470
86,753
kWh
-
-
MMBtu
-
-
lb
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,472
Cost:
$2,090
- - $1,472 484 - - -
-
kWh
$1,472
484
MMBtu
-
-
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$944
Cost:
$165
$944 23,740 - - - - $944
23,740
kWh
-
-
MMBtu
-
-
lb
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$769
Cost:
$25
$769 19,343 - - - - $769
19,343
kWh
-
-
MMBtu
-
-
lb
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,903
Cost:
$669
$1,903 47,479 - - - - $1,903
47,479
kWh
-
-
MMBtu
-
-
lb
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,249
Cost:
$1,030
- - $1,249 411 - - -
-
kWh
$1,249
411
MMBtu
-
-
lb
09: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$6,542
Cost:
$34,200
- - $6,542 2,152 - - -
-
kWh
$6,542
2,152
MMBtu
-
-
lb
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$8,419
Cost:
$5,456
- - - - $8,419 8,750 -
-
kWh
-
-
MMBtu
$8,419
8,750
lb
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,287
Cost:
-
- - - - $1,287 61,200 -
-
kWh
-
-
MMBtu
$1,287
61,200
lb
TOTAL RECOMMENDED Savings:
$34,819
Cost:
$66,777
$15,850 392,438 $9,263 3,047 $9,706 69,950 $15,850
392,438
kWh
$9,263
3,047
MMBtu
$9,706
69,950
lb
TOTAL IMPLEMENTED Savings:
$16,530
Cost:
$38,331
$5,980 151,817 $9,263 3,047 $1,287 61,200 $5,980
151,817
kWh
$9,263
3,047
MMBtu
$1,287
61,200
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)