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IAC Assessment: IA0174
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IAC Assessment: IA0174
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IAC Center Iowa State University
Assessment Year 1997
Principal Product lithographic printing
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 115,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,949 2,406,800 kWh $0.02
Electricity Demand $211,507 19,584 kW-months/year $10.80
Natural Gas $29,550 7,856 MMBtu $3.76
TOTAL ENERGY COSTS $(-22,069)
RECOMMENDED SAVINGS* $54,287 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$27,121
Cost:
$32,200
$(-85) (-3,517) $(-194) (-18) - - - - $27,400 - - - - - $(-85)
(-3,517)
kWh
$(-194)
(-18)
kW-months/year
-
-
MMBtu
-
-
lb
$27,400
-
$
-
-
$
-
-
$
02: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$8,478
Cost:
$11,500
$2,646 108,148 $5,832 540 - - - - - - - - - - $2,646
108,148
kWh
$5,832
540
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,431
Cost:
$920
$873 35,756 $558 52 - - - - - - - - - - $873
35,756
kWh
$558
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$5,570
Cost:
$700
- - - - - - $2,760 100,000 - - - - $2,810 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,760
100,000
lb
-
-
$
-
-
$
$2,810
-
$
05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$4,841
Cost:
$8,840
- - - - $4,841 1,630 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,841
1,630
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,123
Cost:
$2,592
$1,931 78,839 $1,192 110 - - - - - - - - - - $1,931
78,839
kWh
$1,192
110
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,477
Cost:
$25
$920 37,515 $557 52 - - - - - - - - - - $920
37,515
kWh
$557
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$899
Cost:
$330
$562 22,860 $337 31 - - - - - - - - - - $562
22,860
kWh
$337
31
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$111
Cost:
$30
- - - - - - $111 4,024 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$111
4,024
lb
-
-
$
-
-
$
-
-
$
10: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,236
Cost:
$250
- - - - - - - - - - $1,236 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$1,236
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$54,287
Cost:
$57,387
$6,847 279,601 $8,282 767 $4,841 1,630 $2,871 104,024 $27,400 - $1,236 - $2,810 - $6,847
279,601
kWh
$8,282
767
kW-months/year
$4,841
1,630
MMBtu
$2,871
104,024
lb
$27,400
-
$
$1,236
-
$
$2,810
-
$
TOTAL IMPLEMENTED Savings:
$10,170
Cost:
$3,317
$2,851 116,354 $1,749 162 - - $2,760 100,000 - - - - $2,810 - $2,851
116,354
kWh
$1,749
162
kW-months/year
-
-
MMBtu
$2,760
100,000
lb
-
-
$
-
-
$
$2,810
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production