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IAC Assessment: IA0270
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IAC Assessment: IA0270
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IAC Center Iowa State University
Assessment Year 2001
Principal Product door skins
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 84
Plant Area (Sq.Ft.) 123,500
Annual Production 4,576,000 Pieces
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $528,611 22,198,500 kWh $0.02
Electricity Demand $293,625 42,924 kW-months/year $6.84
Natural Gas $261,016 52,247 MMBtu $5.00
TOTAL ENERGY COSTS $1,133,540
RECOMMENDED SAVINGS* $206,314 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,944
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$339
Cost:
$809
$142 5,928 $197 29 - - - - - - $142
5,928
kWh
$197
29
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$95
Cost:
$266
$95 3,971 - - - - - - - - $95
3,971
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,344
Cost:
$160
$967 40,449 $377 55 - - - - - - $967
40,449
kWh
$377
55
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$949
Cost:
$120
$722 30,206 $227 42 - - - - - - $722
30,206
kWh
$227
42
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$651
Cost:
$1,176
$(-35) (-1,466) $(-25) (-4) $711 148 - - - - $(-35)
(-1,466)
kWh
$(-25)
(-4)
kW-months/year
$711
148
MMBtu
-
-
lb
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$722
Cost:
-
$517 21,611 $205 30 - - - - - - $517
21,611
kWh
$205
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,084
Cost:
$91
- - $2,084 305 - - - - - - -
-
kWh
$2,084
305
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$27,169
Cost:
$14,000
- - - - $27,169 5,744 - - - - -
-
kWh
-
-
kW-months/year
$27,169
5,744
MMBtu
-
-
lb
-
-
$
09: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$114,660
Cost:
$46
- - - - - - - - $114,660 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$114,660
-
$
10: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$58,301
Cost:
$3,701
- - - - - - $58,301 1,053 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$58,301
1,053
lb
-
-
$
TOTAL RECOMMENDED Savings:
$206,314
Cost:
$20,369
$2,408 100,699 $3,065 457 $27,880 5,892 $58,301 1,053 $114,660 - $2,408
100,699
kWh
$3,065
457
kW-months/year
$27,880
5,892
MMBtu
$58,301
1,053
lb
$114,660
-
$
TOTAL IMPLEMENTED Savings:
$2,944
Cost:
$1,456
$1,654 69,189 $579 93 $711 148 - - - - $1,654
69,189
kWh
$579
93
kW-months/year
$711
148
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost