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IAC Assessment: IA0310
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IAC Assessment: IA0310
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 2003
Principal Product Fasteners and urethane protective products
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3429 - Hardware, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 16,800,000 Pounds
Production Hrs. Annual 8,736
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $197,839 8,922,000 kWh $0.02
Electricity Demand $221,244 16,740 kW-months/year $13.22
Natural Gas $67,753 18,063 MMBtu $3.75
TOTAL ENERGY COSTS $491,841
RECOMMENDED SAVINGS* $35,996 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,747
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,362
Cost:
$29,292
$4,261 191,932 $3,101 264 - - $4,261
191,932
kWh
$3,101
264
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,338
Cost:
$5,828
$1,261 56,806 $1,077 92 - - $1,261
56,806
kWh
$1,077
92
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$214
Cost:
$266
$214 9,645 - - - - $214
9,645
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$807
Cost:
$25
$467 21,054 $340 29 - - $467
21,054
kWh
$340
29
kW-months/year
-
-
MMBtu
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$12,468
Cost:
$7,349
- - $12,468 760 - - -
-
kWh
$12,468
760
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$204
Cost:
-
$118 5,312 $86 7 - - $118
5,312
kWh
$86
7
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$523
Cost:
-
$303 13,628 $220 19 - - $303
13,628
kWh
$220
19
kW-months/year
-
-
MMBtu
08: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,267
Cost:
$1,000
- - - - $2,267 621 -
-
kWh
-
-
kW-months/year
$2,267
621
MMBtu
09: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$1,994
Cost:
$2,000
$862 38,808 $1,132 121 - - $862
38,808
kWh
$1,132
121
kW-months/year
-
-
MMBtu
10: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$7,819
Cost:
$16,000
$1,026 46,231 - - $6,793 1,794 $1,026
46,231
kWh
-
-
kW-months/year
$6,793
1,794
MMBtu
TOTAL RECOMMENDED Savings:
$35,996
Cost:
$61,760
$8,512 383,416 $18,424 1,292 $9,060 2,415 $8,512
383,416
kWh
$18,424
1,292
kW-months/year
$9,060
2,415
MMBtu
TOTAL IMPLEMENTED Savings:
$15,747
Cost:
$13,443
$1,896 85,391 $13,851 878 - - $1,896
85,391
kWh
$13,851
878
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas